Orlando

Tyre Repair

Warning: 

Repairable area on a radial tyre.

Note: 

Three basic steps for tyre puncture repair:

1. Remove the tyre from the wheel for inspection and repair.
2. Fill the injury (puncture) to keep moisture out.
3. Seal the inner liner with a repair unit to prevent air loss.

1. Prior to demounting, inspect the tyre surface, the valve and the wheel for the source of the leak by using a water and soap solution. Mark the injured area and totally deflate the tyre by removing the valve core.
2. Demount the tyre from the wheel and place the tyre on a well-lighted spreader.

1. Spread the beads and mark the puncture with a tyre crayon.
2. Inspect the inner tyre for any signs of internal damage.
3. Remove the puncturing object, noting the direction of the penetration.
4. Probe the injury with a blunt awl in order to determine the extent and direction of the injury.
5. Remove any loose foreign material from the injury.
6. Punctures exceeding 6.35 mm (1/4 in) should not be repaired.

1. Clean the area around the puncture thoroughly with a proper liner cleaner, clean cloth and a scraper. This step serves to remove dirt and mold lubricants to insure proper adhesion and non-contamination of the buffing tool.
2. Refer to information on the product or manufacturer's Material Safety Data Sheet and follow guidelines for handling and disposal.

1. Use a proper hand reamer, carbide cutter or drill bit to ream the puncture channel from the inside of the tyre in order to clean the injury.
2. Remove steel wires protruding above the liner surface to prevent damage to the repair unit.
3. Consult your repair material supplier for recommended reaming tool(s).

1. It is necessary to fill the injury channel to provide back up for the repair unit and to prevent moisture from entering the tyre fabric and steel wires.
2. For combination repair/plug units skip this step. Cement the injured channel and fill the injury from the inside of the tyre with the repair plug per repair material manufacturer's recommendations. Without stretching the plug, cut the plug off just above the inside tyre surface.
3. Consult your repair material supplier for proper repair material selection.

Note: Do not install the repair unit in this step.

1. Centre the repair unit over the injury as a reference and outline an area larger than the unit so that buffing will not remove the crayon marks.
2. Remove the repair unit.
3. DO NOT overlap previous or multiple repair units.
4. Consult your repair material supplier for proper repair unit selection.

1. To prevent contamination and preserve the outline, buff within the marked area thoroughly and evenly with a low speed buffing tool using a fine wire brush or gritted rasp.
2. Buff to a smooth velvet surface (RMA #1 or #2 buffed texture).
3. Use caution not to gouge the inner liner or expose casing fabric.
4. Remove any buffing dust with a vacuum cleaner.
5. Consult your repair material supplier for a proper buffing tool.

Apply chemical cement according to the repair material manufacturer's procedures.

The tyre must be in the relaxed position when the repair unit is installed. Do not spread the beads excessively.

Two-Piece Plug and Repair Units

1. If applicable, install the repair unit so that the alignment is correct.
2. Centre the repair unit over the injury and stitch down thoroughly with the stitching tool, working from the centre out.



3. Being careful not to stretch the plug material, cut the plug flush with the outer tread.

Combination Repair/Plug Units

1. Pull the plug through the injury until the repair just reaches the liner. Stitch down thoroughly.
2. Follow the repair material manufacturer's recommendations for further installation instructions.

Consult your repair material supplier for the proper stitching tool.

Some run flat tyres may require more than 275 kPa (40 psi) to seat the bead. In such a case, a tyre safety cage must be used. Consult the tyre manufacturer for its individual repair policy.

1. After remounting and inflating the tyre, check both beads, the repair and the valve with a water and soap solution in order to detect leaks.
2. If the tyre continues to lose air, the tyre must be demounted and reinspected.
3. Balance the tyre and wheel assembly. Refer to Tyre and Wheel Assembly Balancing - Off Vehicle .