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Radiator and Charge Air Cooler Bracket Repair

  1. Remove the radiator. Refer to Radiator Replacement : LAF with Manual Transmission → LAF with Automatic Transmission → 2.0L Diesel LNP - MT → 2.0L Diesel LNP - AT → 1.8L 2H0 - Automatic Transmission → 1.8L 2H0 - Manual Transmission .
  2. Remove the charge air cooler. Refer to Charge Air Cooler Replacement : Diesel and LUJ with MT .

    3. 2028329
  3. Drill hole in the charge air cooler bracket and radiator bracket (2) using a 7 mm (0.28 in) drill.
  4. Install the j-clip (3) to the radiator.
  5. Install the radiator. Refer to Radiator Replacement : LAF with Manual Transmission → LAF with Automatic Transmission → 2.0L Diesel LNP - MT → 2.0L Diesel LNP - AT → 1.8L 2H0 - Automatic Transmission → 1.8L 2H0 - Manual Transmission .
  6. Install the charge air cooler to the radiator. Refer to Charge Air Cooler Replacement : Diesel and LUJ with MT .

    7. Caution: Refer to Fastener Caution in the Preface section.

  7. Install the repair bolt (1) with locking compound and tighten to 5 N·m (45 lb in).
   


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