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Camshaft Cover Replacement

Removal Procedure

  1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
  2. Remove the positive crankcase ventilation. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
  3. Remove the fuel injection feed pipes - fuel rail to fuel injector. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail .
  4. Remove the fuel injectors. Refer to Fuel Injector Replacement .
  5. Remove the turbocharger coolant return pipe. Refer to Turbocharger Coolant Return Pipe Replacement : 2.0L Diesel LNP .

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  7. Remove the 2 wiring harness retaining bolts (1), lay the wiring harness (2) aside.

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  9. Remove 20 camshaft cover retaining bolts (2).
  10. Remove the camshaft cover (1) along with the gasket (3).

Installation Procedure

  1. Clean the sealing surfaces.

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    Note: The complete installation procedure of the camshaft cover should be done in 10 minutes.

    Note: Do not coat the sealing compound on the camshaft guide bolt holes and threads.

  3. Apply the sealing compound on the sealant lines (1).

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  5. Install the camshaft cover (1) in conjunction with a NEW gasket (3).
  6. Caution: Refer to Fastener Caution in the Preface section.

  7. Install the 20 camshaft cover retaining bolts (2) and tighten to 10 N·m (89 lb in).

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  9. Install the 2 wiring harness retaining bolts (1) and tighten to 10 N·m (89 lb in).
  10. Install the turbocharger coolant return pipe. Refer to Turbocharger Coolant Return Pipe Replacement : 2.0L Diesel LNP .
  11. Install the fuel injectors. Refer to Fuel Injector Replacement .
  12. Install the fuel injection feed pipes - fuel rail to fuel injector. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail .
  13. Install the positive crankcase ventilation. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
  14. Install the engine sight shield. Refer to Engine Sight Shield Replacement .
   


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