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Exhaust Manifold Replacement — 2.0L Diesel LNP

Removal Procedure

Warning: Refer to Exhaust Service Warning in the Preface section.

Warning: Refer to Protective Goggles and Glove Warning in the Preface section.

Caution: Do not bend the exhaust flex pipe more than 10 degrees in any direction. Bending of more than 10 degrees or twisting in a range of ±0.5 degrees will damage the exhaust flex decoupler.

  1. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement : 2.4L LAF → 2.0L Diesel LNP → LDE, LXV, 2H0, LUW and LFH .

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  3. Remove 10 exhaust manifold bolts (3).
  4. Remove the exhaust manifold (1).
  5. Remove the exhaust manifold gasket (2).

Installation Procedure


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  1. Install the exhaust manifold (1) and a NEW exhaust manifold gasket (2).
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the 10 exhaust manifold bolts (3) and tighten to 20 N·m (15 lb ft).
  4. Install the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement : 2.4L LAF → 2.0L Diesel LNP → LDE, LXV, 2H0, LUW and LFH .
   


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