Orlando

Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail

Special Tools

EN-50434 Closure Plugs

For equivalent regional tools, refer to Special Tools .

Warning: Petrol or petrol vapours are highly flammable. A fire could occur if an ignition source is present. Never drain or store petrol or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.

Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.

Caution: Clean all fuel pipe and hose connections and surrounding areas before disassembling to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock ring tab with penetrating oil prior to attempting removal.

1. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .



2. Remove the fuel injection fuel rail pipe (1) from the fuel injection pump (2) and from the fuel injection fuel rail (3).
3. Close the fuel feed injection fuel rail and the fuel injection pump with the EN-50434 closure plugs .

1. Remove the EN-50434 closure plugs from the fuel feed injection fuel rail and the fuel injection pump.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the fuel injection fuel rail pipe (1) to the fuel injection pump (2) and to the fuel injection fuel rail (3) and tighten to 27 N·m (20 lb ft).
3. Install the engine sight shield. Refer to Engine Sight Shield Replacement .