Orlando

Engine Front Cover Installation

Special Tools

EN-50435 Guide Pins

For equivalent regional tools, refer to Special Tools .

1. Remove any old sealant and gasket material with a suitable tool.
2. Clean the front cover and front cover components with solvent.

Note: Ensure that the sealing surface is clear of oil, grease and old sealant material.

3. Clean out debris from the bolt holes.

Warning: Refer to Safety Glasses and Compressed Air Warning in the Preface section.

4. Dry the front cover and front cover components with compressed air.




Note: The complete installation procedure of the camshaft guide should be done in 10 minutes.

Note: Do not coat sealing compound on the engine front cover bolt holes and bolt threads.

5. Apply sealing compound on sealant line (1), 2 hole faces (2) and 2 areas (3).
6. Apply sealing compound to the edge of the chamfer (4).




Note: The alignment pins will help maintaining position while installing the bolts.

7. To aid in cover alignment, install 2 EN-50435 guide pins on the engine block.
8. Install the engine front cover (1).

Caution: Refer to Fastener Caution in the Preface section.

9. Install the engine front cover bolts and remove the EN-50435 guide pins .
10. Install the 13 engine front cover retaining bolts (M8) (3) and tighten evenly to 22 N·m (16 lb ft).
11. Install the 3 engine cover retaining bolts (M6) (2) and tighten to 9 N·m (80 lb in).