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Lower Crankcase Installation

  1. Clean the sealing surfaces.

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    Note: The complete installation procedure of the lower crankcase should be done in 10 minutes.

    Note: Do not coat sealing compound on the crankcase bolt holes and threads.

  3. Apply the sealing compound (1) as shown.

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  5. Install the lower crankcase (1).
  6. Note: Do not tighten the bolts.

  7. Install the 10 lower crankcase retaining bolts (2).
  8. Caution: Refer to Fastener Caution in the Preface section.

    Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.


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  9. Tighten the 10 NEW lower crankcase bolts in 2 steps as shown in the sequence above.
  10. 5.1. First Step: Tighten the 10 lower crankcase bolts to 55 N·m (41 lb ft).
    5.2. Second Step: Tighten the 10 lower crankcase bolts 120°.

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  11. Tighten the 6 lower crankcase retaining bolts (1) to 35 N·m (26 lb ft).
   


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