Orlando

Roof Panel Replacement — Welding

Note : According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Warning : Refer to Approved Equipment for Collision Repair Warning in the Preface section.

1. Disable the SIR system. Refer to SIR Disabling and Enabling .
2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
3. Remove all related panels and components.
4. Visually inspect the damage. Repair as much of the damage as possible.
5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .
6. Locate and mark all factory welds.



7. Drill all factory welds of the roof panel (1). Note the number and location of welds for installation of the service assembly.
8. Cut the adhesive with an appropriate tool.



9. Remove the damaged roof panel (1).

1. Clean and prepare the attaching surfaces for welding.



2. Apply one-part urethane adhesive (1) as noted from the original panel.



3. Position the roof panel (1) on the vehicle.
4. Verify the fit of the panel.
5. Clamp the panel into position.



6. Spotweld the roof panel (1) accordingly.
7. Apply the sealers and anti-corrosion materials to the repair area as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .
8. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
9. Install all related panels and components.
10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
11. Enable the SIR system. Refer to SIR Disabling and Enabling .