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Roof Panel Replacement — Welding

Note : According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Removal Procedure

    Warning : Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR system. Refer to SIR Disabling and Enabling .
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .
  6. Locate and mark all factory welds.

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  8. Drill all factory welds of the roof panel (1). Note the number and location of welds for installation of the service assembly.
  9. Cut the adhesive with an appropriate tool.

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  11. Remove the damaged roof panel (1).

Installation Procedure

  1. Clean and prepare the attaching surfaces for welding.

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  3. Apply one-part urethane adhesive (1) as noted from the original panel.

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  5. Position the roof panel (1) on the vehicle.
  6. Verify the fit of the panel.
  7. Clamp the panel into position.

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  9. Spotweld the roof panel (1) accordingly.
  10. Apply the sealers and anti-corrosion materials to the repair area as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .
  11. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems .
  12. Install all related panels and components.
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  14. Enable the SIR system. Refer to SIR Disabling and Enabling .
   


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