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Front Wheel housing Panel Replacement - Brazing

Note : According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Removal Procedure

    Warning : Refer to Approved Equipment for Collision Repair Warning in the Preface section.

    Warning : Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR system. Refer to SIR Disabling and Enabling .
  2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .

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    Note : Front wheelhouse rear panel brace (1) remains to the body.

  7. Locate and mark all the necessary factory welds of the front wheelhouse panel (2).

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  9. Drill all factory welds of the front wheelhouse panel (1). Note the number and location of welds for installation of the service assembly.

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  11. Cut the adhesive in the front area (1) and where the front wheelhouse and the front compartment side rail overlap (2) with a suitable tool.

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  13. Remove the front wheelhouse panel (1).

Installation Procedure


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  1. Remove the front wheelhouse rear panel brace (1) from service panel (2).
  2. Use drill holes to create 6x20 mm (4/16 x 12/16 in) slots for brazing.

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  4. Create 6x20 mm (4/16 x 12/16 in) slots for brazing instead of the adhesive noted from the front area of the front wheelhouse panel (1).

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  6. Create 6x20 mm (4/16 x 12/16 in) slots for brazing along the edges of the front wheelhouse panel (1) as noted from the original panel.
  7. Clean and prepare the attaching surfaces for brazing.

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  9. Position the front wheelhouse panel (1) on the vehicle.
  10. Verify the fit of the front wheelhouse.
  11. Clamp the front wheelhouse into position.

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  13. Braze the front wheelhouse panel (1) accordingly.
  14. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair : Base .
  15. Paint the repaired area.
  16. Install all related panels and components.
  17. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
  18. Enable the SIR system. Refer to SIR Disabling and Enabling .
   


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