Orlando

Cylinder Head Replacement

Special Tools

EN-45059 Angle Meter

For equivalent regional tools, refer to Special Tools .

1. Remove the radiator surge tank inlet hose . Refer to Radiator Surge Tank Inlet Hose/Pipe Replacement .
2. Remove the three-way catalytic converter. Refer to Three-Way Catalytic Converter Replacement .
3. Remove the exhaust camshaft. Refer to Exhaust Camshaft Replacement .
4. Remove the inlet camshaft. Refer to Inlet Camshaft Replacement .
5. Remove the intake manifold. Refer to Inlet Manifold Replacement .
6. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.4L LAF → 2.0L Diesel LNP → 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
7. Remove the fuel injection fuel rail assembly. Refer to Fuel Injection Fuel Rail Assembly Replacement .
8. Remove the hydraulic valve lash adjuster. Refer to Hydraulic Valve clearance Adjuster Replacement .



9. Loosen the cylinder head bolts in sequence as shown.



10. Remove and DISCARD the 14 cylinder head bolts (1) and (2).
11. Remove the cylinder head (3) with the cylinder head gasket (4).

1. Install the cylinder head (3) and the NEW cylinder head gasket (4).
2. Install the 14 cylinder head bolts (1) and (2).



3. Fasten the cylinder head bolts handtighten in sequence as shown.

Caution: Refer to Fastener Caution in the Preface section.

4. Tighten the NEW cylinder head bolts a first pass in the sequence as shown to 30 N·m (22 lb ft).

Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.

5. Tighten the cylinder head bolts a final pass in the sequence shown an additional 155 degrees, using the EN-45059 meter .
6. Tighten the 4 cylinder head front bolts to 35 N·m (26 lb ft).
7. Install the hydraulic valve lash adjuster. Refer to Hydraulic Valve clearance Adjuster Replacement .
8. Install the fuel injection fuel rail assembly . Refer to Fuel Injection Fuel Rail Assembly Replacement .
9. Install the inlet manifold. Refer to Inlet Manifold Replacement .
10. Install the exhaust manifold. Refer to Exhaust Manifold Replacement : 2.4L LAF → 2.0L Diesel LNP → 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH .
11. Install the inlet camshaft. Refer to Inlet Camshaft Replacement .
12. Install the exhaust camshaft. Refer to Exhaust Camshaft Replacement .
13. Install the radiator surge tank inlet hose . Refer to Radiator Surge Tank Inlet Hose/Pipe Replacement .
14. Install the three-way catalytic converter. Refer to Three-Way Catalytic Converter Replacement .
15. Replace the engine oil filter and the engine oil. Refer to Engine Oil and Oil Filter Replacement .