Orlando

Fuel Line Replacement - Chassis

Special Tools

For equivalent regional tools, refer to Special Tools .

Warning: Refer to Petrol/Petrol Vapours Warning in the Preface section.

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .
2. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
3. Release the fuel pressure. Refer to Fuel Pressure Relief .



4. Disconnect the fuel feed pipe quick connection (4). Refer to Metal Collar Quick Connect Fitting Service .
5. Close the fuel feed pipe with the EN-6015 plug .
6. Unclip the fuel feed pipe from the fuel vent pipe (2) and the fuel feed pipe bracket (3).
7. Open the upper bulkhead clip (1).
8. Remove the fuel feed pipe from the upper bulkhead clip.



9. Disconnect the fuel feed pipe quick connection (3) from the fuel pump. Refer to Metal Collar Quick Connect Fitting Service .
10. Remove the fuel feed pipe bolt (2) from the camshaft cover.
11. Remove the fuel feed pipe (1).
12. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .



13. Remove and DISCARD the 2 exhaust front hanger bracket bolts (2).
14. Remove and DISCARD the 2 frame reinforcement bolts (2).
15. Loosen the drive train and front suspension frame bolt (3).
16. Remove the front pipe hanger bracket (1).
17. Disconnect the fuel feed pipe from the flexible fuel sensor. Refer to Flexible Fuel Sensor Replacement .



18. Open the 4 brake and fuel pipe clips (2) at the underbody.
19. Remove the fuel feed pipe (1) from lower bulkhead and underbody.



20. Disconnect the fuel tank feed pipe connector (1) from the fuel feed pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
21. Close the fuel feed pipe and fuel tank feed pipe with the EN-6015 plugs .
22. Unclip the fuel feed pipe from the rear brake and fuel pipe clip (2).



23. Unclip the fuel feed pipe (1) from the other brake and fuel pipe clips (2).

Note: Do not bend the fuel feed pipe.

24. Remove the fuel feed pipe.

Note: Do not bend the fuel feed pipe.

1. Install the fuel feed pipe (1).
2. Clip the fuel feed pipe into the brake and fuel pipe clips (2).



3. Remove the EN-6015 plugs from the fuel feed tank pipe (1) and the fuel feed pipe (3).
4. Connect the fuel tank feed pipe connector (1) to the fuel feed pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
5. Install the fuel feed pipe to the rear brake and fuel pipe clip (2) and close the fuel pipe clip.



6. Install the drivetrain and front suspension frame support.
7. Install the front pipe hanger bracket (1).

Caution: Refer to Fastener Caution in the Preface section.

8. Install the NEW drivetrain and front suspension frame bolt (3) and tighten to 160 N·m (118 lb ft).
9. Install the 2 NEW exhaust pipe front hanger bolts (2) - M8 and tighten to 22 N·m (16 lb ft).
10. Install the 2 NEW front suspension support bolts (2) - M10 and tighten in a first pass to 60 N·m (16 lb ft).

Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.

11. Tighten the 2 front suspension support bolts (2) - M10 in a final pass to additional 30-45 degrees, using the EN-45059 meter .
12. Connect the fuel feed pipe to the flexible fuel sensor. Refer to Flexible Fuel Sensor Replacement .



13. Install the fuel feed pipe (1) to the lower bulkhead and underbody.
14. Close the brake and fuel pipe clips (2) at the underbody.
15. Lower the vehicle.



16. Install the fuel feed pipe (1).
17. Connect the fuel feed pipe quick connection (3) to the fuel pump. Refer to Metal Collar Quick Connect Fitting Service .
18. Install the fuel feed pipe bolt (2) to the cylinder head and tighten to 10 N·m (89 lb in).



19. Remove the EN-6015 plug .
20. Connect the fuel feed pipe quick connection (4). Refer to Metal Collar Quick Connect Fitting Service .
21. Clip in the fuel feed pipe to the fuel vent pipe (2) and the fuel feed pipe bracket (3).
22. Install the fuel feed pipe to the upper bulkhead clip.
23. Close the upper bulkhead clip (1).
24. Install the inlet manifold cover. Refer to Intake Manifold Cover Replacement .
25. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection : without Start/Stop System .