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SECTION 1C2

ENGINE MECHANICAL - HFV6 3.2L

Caution : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help to prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

SPECIFICATIONS

Engine Specifications

Application
Description
Unit
HFV6 3.2L
General Data
Engine Type
-
V6
Bank Angle
°
60°
Displacement
cm³
3,195
Bore × Stroke
mm (in.)
89 × 85.6 (3.50 × 3.37)
Compression Ratio
-
10.3 : 1
Firing Order
-
1-2-3-4-5-6
Maximum Power
hp (kw)
226.6 hp (169 kw) @ 6,600 rpm
Maximum Torque
lb-ft (N·m)
219.1 lb-ft (297 N•m) @ 3,200 rpm
Cylinder Block
Cylinder Bore Diameter
mm (in.)
88.992 - 89.008 (3.503 - 3.504)
Cylinder Out of Round(MAX)
mm (in.)
0.013 (0.000512)
Crankshaft Main Bearing Bore Diameter
mm (in.)
72.867 - 72.881 (2.8688 - 2.8693)
Cylinder Head Deck Surface Flatness
mm (in.)
0.05 (0.00197)
Crankshaft
Connecting Rod Journal Diameter
mm (in.)
55.992 - 56.008 (2.2044 - 2.2050)
Connecting Rod journal Out of Round
mm (in.)
0.005 (0.00020)
Connecting Rod Journal Taper
mm (in.)
0.005 (0.00020)
Connecting Rod Journal Width (Production)
mm (in.)
22.000 (0.8661)
Connecting Rod Journal Width (Service Limit)
mm (in.)
21.920 - 22.080 (0.8630 - 0.8693)
Crankshaft End Play
mm (in.)
0.100 - 0.330 (0.00394 - 0.0130)
Crankshaft Main Bearing Clearance
mm (in.)
0.010 - 0.060 (0.00039 - 0.00236)
Crankshaft Main Journal Diameter
mm (in.)
67.992 - 68.008 (2.6768 - 2.6775)
Crankshaft Main Journal Out of Round
mm (in.)
0.005 (0.00020)
Crankshaft Main Journal Taper
mm (in.)
0.005 (0.00020)
Crankshaft Main Journal Width #2, 4 (Production)
mm (in.)
24 (0.9449)
Crankshaft Main Journal Width #2, 4 (Service)
mm (in.)
23.900 - 24.100 (0.9409 - 0.9488)
Crankshaft Main Journal Width #3 (Production)
mm (in.)
24.4 (0.9606)
Crankshaft Main Journal Width #3 (Service)
mm (in.)
24.360 - 24.440 (0.9590 - 0.9622)
Crankshaft Main Journal Thrust Wall Runout
mm (in.)
0.000 - 0.040 (0.0000 - 0.00157)
Crankshaft Main Journal Thrust Wall Square
mm (in.)
0.000 - 0.010 (0.0000 - 0.00039)
Crankshaft Rear Flange Runout
mm (in.)
0.025 (0.00098)
Crankshaft Reluctor Ring Runout (MAX)
mm (in.)
1.500 (0.0590)
Crankshaft Thrust Bearing Clearance
mm (in.)
0.076 - 0.305 (0.0030 - 0.0120)
Crankshaft Thrust Surface Runout
mm (in.)
0.04 (0.00157)
Crankshaft Thrust Surface - Height Diameter
mm (in.)
95.000 (3.7401)
Connecting Rod
Connecting Rod Length - Bore Center-to-Center
mm (in.)
155.800 (6.1338)
Connecting Rod Bore Diameter - Bearing End
mm (in.)
59.620 - 59.636 (2.3472 - 2.3479)
Connecting Rod Bore Diameter - Pin End
mm (in.)
24.007 - 24.021 (0.9452 - 0.9457)
Connecting Rod Width - Pin End
mm (in.)
26.000 (1.0236)
Connecting Rod Width - Bearing End
mm (in.)
21.775 (0.8573)
Connecting Rod Side Clearance
mm (in.)
0.095 - 0.355 (0.0037 - 0.0140)
Connecting Rod Bearing Clearance
mm (in.)
0.010 - 0.070 (0.00039 - 0.0028)
PISTON
Piston Diameter Center-to-Center
mm (in.)
88.956 - 88.974 (3.5022 - 3.5029)
Piston Pin Bore Diameter
mm (in.)
24.004 - 24.009 (0.9450 - 0.9452)
Piston Ring Groove Width - First (Top) Compression Ring
mm (in.)
1.220 - 1.240 (0.0480 - 0.0488)
Piston Ring Groove Width - Second Compression Ring
mm (in.)
1.510 - 1.530 (0.0594 - 0.0602)
Piston Ring Groove Width - Oil Control Ring
mm (in.)
2.510 - 2.530 (0.0988 - 0.0996)
Piston to Bore Clearance
mm (in.)
0.018 - 0.052 (0.00071 - 0.00205)
PISTON PIN
Piston Pin Diameter
mm (in.)
23.997 - 24.000 (0.94476 - 0.94488)
Piston Pin Length
mm (in.)
60.600 - 61.100 (2.3858 - 2.4055)
Piston Pin Clearance to Connecting Rod Bore
mm (in.)
0.007 - 0.024 (0.00028 - 0.00094)
Piston Pin Clearance to Piston Pin Bore
mm (in.)
0.004 - 0.012 (0.00016 - 0.00047)
PISTON RINGS
Piston Ring to Groove Clearance
First Compression Ring
mm (in.)
0.030 - 0.065 (0.0012 - 0.0026)
.
Second Compression Ring
mm (in.)
0.015 - 0.060 (0.00059 - 0.00236)
.
Oil Control Ring
mm (in.)
0.030 - 0.170 (0.0012 - 0.0067)
Piston Ring End Gap
First Compression Ring
mm (in.)
0.150 - 0.300 (0.0059 - 0.0118)
.
Second Compression Ring
mm (in.)
0.300 - 0.500 (0.0118 - 0.0197)
.
Oil Control Ring
mm (in.)
0.250 - 0.750 (0.0098 - 0.0295)
CYLINDER HEAD
Combustion Chamber Volume
cc
49.400
Valve Guide Bore Diameter - Intake
mm (in.)
6.000 - 6.020 (0.2362 - 0.2370)
Valve Guide Bore Diameter - Exhaust
mm (in.)
6.000 - 6.020 (0.2362 - 0.2370)
Valve Guide Installed Height
mm (in.)
14.050 - 14.550 (0.5531 - 0.5728)
Stationary Hydraulic Lash Adjuster (SHLA) Bore Diameter
mm (in.)
12.008 - 12.030 (0.4727 - 0.4736)
Valve Seat Angle - Seating Surface
°
45°
Valve Seat Angle - Relief Surface
°
30°
Valve Seat Angle - Undercut Surface
°
60°
Valve Seat Runout
mm (in.)
0.050 (0.00197)
Valve Seat Width - Exhaust Seating Surface
mm (in.)
1.400 - 1.800 (0.0551 - 0.0709)
Valve Seat Width - Exhaust Relief Surface
mm (in.)
0.700 - 0.900 (0.0276 - 0.0354)
Valve Seat Width - Intake Seating Surface
mm (in.)
1.000 - 1.400 (0.0374 - 0.0551)
Valve Seat Width - Intake Relief Surface
mm (in.)
0.500 - 0.700 (0.0197 - 0.0276)
Engine Block Deck Surface Flatness
mm (in.)
0.05 (0.0197)
Exhaust Manifold Deck Surface Flatness
mm (in.)
0.25 (0.0098)
Intake Manifold Deck Surface Flatness
mm (in.)
0.05 (0.0197)
VALVE SYSTEM
Face Angle
°
44.25°
Face Runout
mm (in.)
0.038 (0.0015)
Valve Face Width
Intake
mm (in.)
2.180 (0.0858)
.
Exhaust
mm (in.)
2.750 (0.1083)
Valve Head Diameter
Intake
mm (in.)
35.030 - 35.290 (1.3791 - 1.3894)
.
Exhaust
mm (in.)
30.470 - 30.730 (1.1996 - 1.2098)
Valve Length
Intake
mm (in.)
101.230 (3.9854)
.
Exhaust
mm (in.)
97.110 (3.8232)
Valve Stem Diameter
Standard
mm (in.)
5.955 - 5.975 (0.2344 - 0.2352)
.
Oversize
mm (in.)
6.013 - 6.033 (0.2367 - 0.2375)
Valve Stem to Guide Clearance
mm (in.)
0.025 - 0.065 (0.00098 - 0.00256)
Hydraulic Lash Adjuster Diameter
mm (in.)
11.986 - 12.000 (0.47189 - 0.47244)
Hydraulic Lash Adjuster to Bore Clearance
mm (in.)
0.037 - 0.041 (0.00146 - 0.00161)
Rocker Arm/Camshaft Follower Ratio
-
1.68 : 1
Rocker Arm/Camshaft Follower Roller Diameter
-
17.740 - 17.800 (0.6984 - 0.7008)
Valve Spring Free Length
mm (in.)
42.500 - 45.500 (1.6732 - 1.7913)
Valve Spring Installed Height - Closed
mm (in.)
35.000 (1.3779)
Valve Spring Installed Height - Open
mm (in.)
24.000 (0.9449)
Valve Spring Load - Closed
N
247 - 273 N
Valve Spring Load - Open
N
598 - 662 N
Valve Spring Diameter - Inside Top
mm (in.)
12.200 - 12.700 (0.4803 - 0.50)
Valve Spring Diameter - Outside Top
mm (in.)
18.000 - 20.500 (0.7087 - 0.8071)
Valve Spring Diameter - Inside Bottom
mm (in.)
17.950 - 18.450 (0.7067 - 0.7264)
Valve Spring Diameter - Outside Bottom
mm (in.)
26.000 (1.0236)
Valve Spring Coil Thickness
mm (in.)
3.250 - 3.900 (0.1279 - 0.1535)
Valve Spring Total Number of Coils
-
7.1
CAMSHAFT
Camshaft Bearing Inside Diameter - Front No. 1
mm (in.)
35.000 - 35.020 (1.3779 - 1.3787)
Camshaft Bearing Inside Diameter - Middle & Rear No. 2 - 4
mm (in.)
27.000 - 27.020 (1.0630 - 1.0638)
Camshaft End Play
mm (in.)
0.045 - 0.215 (0.0018 - 0.00846)
Camshaft Journal Diameter - Front No. 1
mm (in.)
34.936 - 34.960 (1.3754 - 1.3764)
Camshaft Journal Diameter - Middle & Rear No. 2 - 4
mm (in.)
26.936 - 26.960 (1.0605 - 1.0614)
Camshaft Journal Out of Round
mm (in.)
0.006 (0.00024)
Camshaft Journal to Bore Clearance
mm (in.)
0.040 - 0.084 (0.0016 - 0.0033)
Camshaft Runout - Front & Rear No. 1 & 4
mm (in.)
0.025 (0.00098)
Camshaft Runout - Front & Rear No. 2 & 3
mm (in.)
0.050 (0.00197)
Camshaft Lobe Duration - Exhaust (@ 0.150 mm Lift)
°
238°
Camshaft Lobe Duration - Intake (@ 0.150 mm Lift)
°
237°
Camshaft Lobe Height - Exhaust
mm (in.)
6.6 (0.2598)
Camshaft Lobe Height - Intake
mm (in.)
6.5 (0.2559)
Camshaft Lobe Overlap (@ 0.150 Lift)
°
- 5° (no overlap)
Valve Opens - Exhaust
°
229° BTDC
Valve Opens - Intake
°
14° ATDC
Center-line - Exhaust
°
111° BTDC
Center-line - Intake
°
132° ATDC
Valve Colses - Exhaust
°
9° ATDC
Valve Closes - Intake
°
252° ATDC
Valve Lift - Exhaust
mm (in.)
10.8 (0.4252)
Valve Lift - Intake
mm (in.)
10.8 (0.4252)
OIL PUMP
Type
-
Gerotor
Gear Diameter - Outer
mm (in.)
87.095 - 87.175 (3.4289 - 3.4321)
Gear Bore Depth
mm (in.)
15.565 - 15.600 (0.6128 - 0.6142)
Gear Bore Diameter
mm (in.)
87.275 - 87.325 (3.4360 - 3.4380)
Gear Thickness
mm (in.)
15.511 - 15.536 (0.6107 - 0.6116)
Gear to Cover Clearance
mm (in.)
0.030 - 0.085 (0.0012 - 0.0033)
Gear to Housing Clearance
mm (in.)
0.100 - 0.230 (0.0039 - 0.0090)
Inner Gear Tip Clearance
mm (in.)
0.075 - 0.180 (0.0029 - 0.0071)
Crankshaft Clearance to Housing
mm (in.)
0.040 - 0.130 (0.0016 - 0.0051)
Inner Gerotor Hub Diameter
mm (in.)
53.310 - 53.335 (2.0988 - 2.0998)
Housing Hub Diameter
mm (in.)
53.380 - 53.420 (2.1016 - 2.1031)
Inner Gerotor Hub Clearance to Housing
mm (in.)
0.045 - 0.110 (0.0018 - 0.0043)
Lubricating System
Oil Type
-
API SJ (ACEA A1) grade SAE 0W-30
Oil Capacity - with Filter
L
7.4
Oil Capacity - without Filter
L
7.0
Oil Pressure - Minimum at Idle
kPa
69
Oil Pressure - Minimum at 2,000 rpm
kPa
138
Piston Cooling Jet Valve Opening System
kPa
170 - 230

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
Accessory Drive Belt Idler Pulley Attaching Bolt
50
37
-
Accessory Drive Belt Tensioner Attaching Bolts
50
37
-
Air Cleaner Element Cover Screws
2
-
18
Air Cleaner Housing Bolts
6
-
53
Battery Hold-Down Bar Bracket Retaining Nuts
10
-
89
Battery Tray Retaining Bolts
10
-
89
Camshaft Bearing Cap Bolts
10
-
89
Camshaft Intermediate Driveshaft Sprocket Attaching Bolt
65
48
-
Camshaft Position Actuator Attaching Bolt
58
43
-
Connecting Rod Cap Bearing Bolts
35, Loosen all, 25 +110°
22, Loosen all, 18 +110°
-
Coolant Drain Threaded Plug
31
23
-
Cradle Mounting Bolts
155
114
-
Cradle Support Bracket Mounting Bolts
50
37
-
Crankshaft Main Bearing Cap Inboard Attaching Bolt
20 +80°
15 +80°
-
Crankshaft Main Bearing Cap Outboard Attaching Bolt
15 +110°
11 +110°
-
Crankshaft Main Bearing Cap Side Attaching Bolt
30 +60°
22 +60°
-
Crankshaft Oil Deflector Attaching Bolt
10
-
89
Crankshaft Pulley Bolts
100 +150°
74 +150°
-
Crankshaft Rear Oil Seal Housing Attaching Bolt
10
-
89
Cylinder Block Rear Oil Gallery Threaded Plug
31
23
-
Cylinder Head Bolts (M11)
45 +120°
33 +120°
-
Cylinder Head Bolts (M8)
15 +60°
11 +60°
-
Cylinder Head Cover Bolts
10
-
89
Engine Dress Cover Bolts and Nuts
8
-
71
Engine Fuse Block Lower Cover Bolts
10
-
89
Engine Fuse Block Retaining Bolts
3
-
27
Engine Lift Bracket Attaching Bolt
50
37
-
Engine Mount Adapter Bolts
50
37
-
Engine Mount Support Bracket Upper Bolts
90
66
-
Engine Mount Support Bracket Lower Bolt
50
37
-
Engine Mount Frame Side Bracket Bolt
100
74
-
Engine Mount Frame Side Bracket Nuts
90
66
-
Fuel Rail Assembly Retaining Bolts
25
18
-
Engine Mount Frame Side Bracket Nuts
90
66
-
Evaporative Emission Canister Purge Solenoid Bracket Bolt
5
-
44
Exhaust Camshaft Gear Bolt
50 + 60° +15°
37 + 60° +15°
-
Exhaust Front Pipe Mounting Bracket Bolt and Nut
40
30
-
Exhaust Manifold Heat Shield Bolts
10
-
89
Exhaust Manifold to Cylinder Head Attaching Bolts
20
15
-
Flexible Plate Bolts
65
48
-
Engine Front Cover Assembly Bolts
23
17
-
Fuel Injector Wiring Harness Bracket Attaching Bolt
20
15
-
Fuel Rail Assembly Retaining Bolts
10
-
89
Lower Intake Manifold to Cylinder Head Attaching Bolt
23
17
-
Oil Filter Adapter Retaining Bolts
8
-
71
Oil Gallery Threaded Plug
31
23
-
Oil Jet Attaching Bolt
10
-
89
Oil Level Sensor
20
15
-
Oil Level Stick Gauge Tube Attaching Bolt
10
-
89
Oil Pan Drain Plug
25
18
-
Oil Pan Flange-to-Transaxle Retaining Bolts
50
37
-
Oil Pan to Crankshaft Rear Oil Seal Housing Attaching Bolt
10
-
89
Oil Pan to Cylinder Block Attaching Bolt
23
17
-
Oil Pressure Sensor
13
-
115
Oil Pump Retaining Bolts
23
17
-
Oil Suction Pipe Retaining Bolts
10
-
89
Primary Timing Chain Upper Guide Attaching Bolt
23
17
-
Primary Timing Chain Tensioner Attaching Bolt
23
17
-
Pup Converter-to-Exhaust Front Pipe Retaining Nuts
40
30
-
Rear Timing Belt Cover Bolts
7
-
62
Secondary Timing Chain Guide Attaching Bolt
23
17
-
Secondary Timing Chain Shoe Attaching Bolt
23
17
-
Secondary Timing Chain Tensioner Attaching Bolt
23
17
-
Spark Plugs
18
13
-
Timing Belt Automatic Tensioner Bolt
25
18
-
Timing Belt Idler Pulley Bolt & Nut
25
18
-
Transaxle Front Mount Retaining Bolts
50
37
-
Transaxle Front Mount-to-Transaxle Through Bolt & Nut
90
66
-
Transaxle Mount Assembly Retaining Bolts
37
27
-
Transaxle Mount Bracket Retaining Bolts
50
37
-
Transaxle Rear Mount Retaining Bolts
90
66
-
Transaxle Rear Mount Bracket Retaining Bolts
90
66
-
Transaxle Rear Mount-to-Bracket Through Bolt & Nut
90
66
-
Transaxle-to-Oil Pan Flange Bolt
50
37
-
Transaxle Torque Coverter Bolts
45
33
-
Upper Intake Manifold to Lower Intake Manifold Attaching Bolt
23
17
-
Upper Intake Manifold to Cylinder Head Attaching Bolt
23
17
-

SPECIAL TOOLS

Special Tools Table


E-308
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E308
Seal Remover

EN-46103
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EN-46103
Camshaft Actuator Valve Seal Installer

EN-46106
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EN-46106
Flexplate Holding Tool

EN-46101
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EN-46101
Spark Plug Tube Seal Guide Set

EN-46105-1&2
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EN-46105-1&2
Camshaft Locking Tool Set

EN-46108
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EN-46108
Timing Chain Retention Tool Set

EN-46110
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EN-46110
On-Vehicle Valve Spring Compressor

EN-46111
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EN-46111
Crankshaft Rotation Socket

EN-46116
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EN-46116
Valve Stem Seal Remover/Installer

EN-46119
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EN-46119
Off-Vehicle Valve Spring Compressor Adaptor

EN-46121
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EN-46121
Connecting Rod Guide Pin Set

EN-46112
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Timing Chain Tensioner Retraction Springs

EN-46120
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EN-46120 & J-42096
Valve Guide Reamer

EN-46122
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EN-46122
Oil Control Valve Check Ball Remover/Installer

J-29184
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J-29184
Crankshaft Front Oil Seal Installer

J-41816
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J-41816
Three Legged Puller

J-41998-B
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J-41998-B
Crankshaft Pulley Installer

J-6125-1B
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J-6125-1B
Slide Hammer

J-36648-A
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J-36648-A
Oil Pressure Gauge Adaptor

J-41818
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J-41818
Main Bearing Cap Removal Tool

J-45027
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J-45027
Tensioner Tool

J-8062
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J-8062
Valve Spring Compressor

DW100030
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DW100-030
Engine Overhaul stand

EN-48243
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EN-48243
Engine Assembly Remove/Install Pallet

EN-48244
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EN-48244
Engine Assembly Remove/Install Pallet Supporter

DW110060
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DW110-060
Engine Assembly Support Fixture

COMPONENT LOCATOR

Cylinder Head Cover Assembly



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  1. Camshaft Cover, Bank 2
  2. Camshaft Cover Gasket, Bank 2
  3. Camshaft Cover, Bank 1
  4. Camshaft Cover Gasket, Bank 1
  5. Camshaft Cover Spark Plug Port Seal
  6. Camshaft Cover Bolt
  7. Camshaft Cover Bolt Insulator
  8. Ignition Coil Bolt Thread Insert
  9. Oil Fill Cap
  10. Oil Fill O-Ring
  11. Camshaft Cover PCV Fitting, Bank 2
  12. Camshaft Cover PCV Fitting Orifice, Bank 1
  13. Camshaft Cover PCV Fitting O-Ring, Bank 2
  14. Ignition Coil
  15. Ignition Coil Bolt
  16. Spark Plug

Cylinder Head Assembly


C7A21C1B
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  1. Cylinder Head, Bank 2
  2. Cylinder Head, Bank 1
  3. Cylinder Head Gasket, Bank 2
  4. Cylinder Head Gasket, Bank 1
  5. Cylinder Head Bolt
  6. Cylinder Head Front Bolt
  7. Cylinder Head Coolant Hole Threaded Plug
  8. Spark Plug Sleeve
  9. Cylinder Head Oil Gallery Expansion Plug
  10. Exhaust Valve
  11. Intake Valve
  12. Valve Rocker Arm Assembly
  13. Hydraulic Valve Lash Adjuster Assembly
  14. Valve Stem Oil Seal
  15. Valve Spring
  16. Valve Spring Cap
  17. Valve Stem Key
  18. Cylinder Head Camshaft Front Thrust Bearing Cap
  19. Camshaft Oil Seal Ring
  20. Exhaust Camshaft, Bank 2
  21. Intake Camshaft, Bank 2
  22. Intake Camshaft, Bank 1
  23. Exhaust Camshaft, Bank 1
  24. Cylinder Head Camshaft Cap - Intermediate
  25. Cylinder Head Camshaft Cap Bolt
  26. Cylinder Head Oil Galley Check Valve
  27. Engine Coolant Temperature Sensor

Intake Manifold Assembly


C7A21C1C
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  1. Upper Intake Manifold
  2. Throttle Body Assembly
  3. Upper Intake Manifold - to - Lower Intake Manifold Gasket
  4. Fuel Injector Wiring Harness
  5. Fuel Rail
  6. Fuel Injector
  7. Lower Intake Manifold
  8. Lower Intake Manifold-to-Cylinder Head Gasket
  9. Intake Manifold Tuning Control (IMTC) Valve

Engine Front Cover


C7A21C1D
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  1. Engine Front Cover Locating Pin
  2. Engine Front Cover Bolt, M10
  3. Engine Front Cover
  4. Engine Front Cover Gasket
  5. Engine Front Cover Bolt, M8
  6. Engine Front Cover Seal
  7. Coolant Pump Assembly
  8. Coolant Pump Bolt
  9. Coolant Pump Gasket
  10. Coolant Pump Pulley
  11. Coolant Pump Pulley Bolt
  12. Crankshaft Balancer
  13. Crankshaft Balancer Bolt
  14. Camshaft Position Sensor
  15. Camshaft Position Sensor O-ring
  16. Camshaft Position Sensor Bolt
  17. Camshaft Position Actuator Solenoid Valve
  18. Camshaft Position Actuator Solenoid Valve Bolt
  19. Camshaft Position Actuator Solenoid Valve Seal

Timing Chain Components


C7A21C1E
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  1. Crankshaft Sprocket
  2. Lower Primary Timing Chain Guide
  3. Primary Timing Chain Tensioner
  4. Primary Timing Chain Tensioner Bolt
  5. Lower Primary Timing Chain Guide Bolt
  6. Primary Timing Chain
  7. Upper Primary Timing Chain Guide
  8. Upper Primary Timing Chain Guide Bolt
  9. Camshaft Intermediate Driveshaft Sprocket Bolt
  10. Camshaft Intermediate Driveshaft Sprocket, Bank 2
  11. Camshaft Intermediate Driveshaft Sprocket, Bank 1
  12. Secondary Timing Chain, Bank 2
  13. Secondary Timing Chain Guide, Bank 2
  14. Secondary Timing Chain Guide Bolt, Bank 2
  15. Secondary Timing Chain Shoe, Bank 2
  16. Secondary Timing Chain Shoe Bolt, Bank 2
  17. Secondary Timing Chain Tensioner, Bank 2
  18. Secondary Timing Chain Tensioner Bolt, Bank 2
  19. Secondary Timing Chain Tensioner Gasket, Bank 2
  20. Secondary Timing Chain, Bank 1
  21. Secondary Timing Chain Guide, Bank 1
  22. Secondary Timing Chain Guide Bolt, Bank 1
  23. Secondary Timing Chain Shoe, Bank 1
  24. Secondary Timing Chain Shoe Bolt, Bank 1
  25. Secondary Timing Chain Tensioner, Bank 1
  26. Secondary Timing Chain Tensioner Bolt, Bank 1
  27. Secondary Timing Chain Tensioner Gasket, Bank 1
  28. Exhaust Camshaft Position Actuator, Bank 2
  29. Intake Camshaft Position Actuator, Bank 2
  30. Camshaft Position Actuator Bolt
  31. Exhaust Camshaft Position Actuator, Bank 1
  32. Intake Camshaft Position Actuator, Bank 1

Engine Block Assembly



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  1. Piston and Connecting Rod Assembly
  2. Crankshaft Bearing Cap
  3. Crankshaft Bearing Thrust Cap
  4. Crankshaft Bearing Cap Inboard Bolt
  5. Crankshaft Bearing Cap Outboard Bolt
  6. Crankshaft Bearing Cap Side Bolt, Short
  7. Crankshaft Bearing Cap Side Bolt, Long
  8. Engine Block Oil Gallery Expansion Plug, 10 mm
  9. Crankshaft
  10. Crankshaft Sprocket Locating Pin
  11. Crankshaft Upper Bearing
  12. Crankshaft Lower Bearing
  13. Crankshaft Upper Thrust Bearing #3
  14. Engine Block Oil Gallery Expansion Plug, 14 mm
  15. Engine Block Oil Gallery Threaded Plug, 14 mm
  16. Engine Block Coolant Drain Threaded Plug, 14 mm
  17. Engine Block Oil Gallery Threaded Plug, 20 mm
  18. Engine Block Core Coolant Expansion Plug, 34.3 mm
  19. Transaxle Locating Pin
  20. Crankshaft Rear Oil Seal Housing Assembly
  21. Crankshaft Rear Oil Seal Housing Assembly Bolt
  22. Oil Pan Locating Pin
  23. Cylinder Head Locating Pin
  24. Piston Oil Nozzle
  25. Piston Oil Nozzle Bolt

Piston and Connecting Rod Components



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  1. Connecting Rod
  2. Connecting Rod Bolt
  3. Connecting Rod Bush
  4. Lower Connecting Rod Bearing
  5. Piston
  6. Piston Pin
  7. Piston Pin Retainer
  8. Piston Upper Compression Ring
  9. Piston Lower Compression Ring
  10. Piston Lower Compression Ring
  11. Piston Oil Control Rail Ring
  12. Piston Oil Control Ring Spacer

Oil Pan Assembly



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  1. Oil Deflector
  2. Oil Pump Suction Pipe
  3. Oil Pan
  4. Oil Pan Drain Plug
  5. Engine Oil Level Sensor

Air Intake System



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  1. Air Cleaner Upper Housing
  2. Air Cleaner Element Seal
  3. Air Cleaner Element
  4. Air Cleaner Snorkel Assembly
  5. Lower Intake Air Duct
  6. Air Cleaner Resonator Duct Seal
  7. Air Cleaner Resonator Duct Assembly
  8. Air cleaner Front Resonator
  9. Air Cleaner Resonator Seal
  10. Air Cleaner Rear Resonator
  11. Air Cleaner Lower Housing
  12. Mass Air Flow (MAF) Sensor Assembly
  13. Air Cleaner Outlet Elbow Hose
  14. Air Intake Duct
  15. PCV Hose

Engine Mount System



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  1. Transaxle Front Mount Assembly
  2. Engine Mount Adapter Support Bracket
  3. Engine Mount Assembly
  4. Cradle Assembly
  5. Transaxle Mount Assembly
  6. Transaxle Rear Mount Bracket
  7. Transaxle Rear Mount

DIAGNOSIS

Engine Diagnosis

Begin engine mechanical system diagnosis by reviewing the disassembled views. Reviewing the description and operation information provided will assist in determining whether the condition described by the customer is a fault or normal engine operation.

Symptoms

Strategy Based Diagnosis

  1. Review the system operations to familiarise yourself with the system functions.
  2. Perform an engine management Diagnostic System Check.
All diagnosis on a vehicle should follow a logical process. Strategy based diagnosis is a uniform approach for repairing all vehicle systems. The strategy based diagnostic flow chart may always be used to resolve a system problem. The diagnostic flow chart is the place to start when repairs are required.

Visual / Physical Inspection

  1. Inspect the vehicle for aftermarket accessories which may adversely affect engine operation.
  2. Inspect the easily accessible or visible system components for obvious signs of damage or conditions that may cause the symptom.
  3. Check the engine lubrication system for the following:
  4. Confirm the exact operating conditions under which the fault occurs. Note factors such as:
  5. Compare the engine sounds, if applicable, to a known good engine, and ensure you are not trying to diagnose a normal operating condition.

Intermittent

For intermittent faults, test the vehicle under the same conditions the customer reported in order to confirm whether the system is operating correctly.

Compression Pressure Check

  1. Ensure that the vehicle battery is in good condition, and fully charged.
  2. Operate the vehicle until the engine is at normal operating temperature.
  3. Disconnect the ignition wires from the spark plug.
  4. Disconnect the fuel injector electrical connector.
  5. Remove all of the spark plugs.

Notice : Do not insert objects into the throttle plate opening. Damage to the electronic throttle body can result, requiring replacement of the electronic throttle body assembly.

  1. Block the throttle linkage wide open.
  2. Install the engine cylinder compression gage to the cylinder being tested.
  3. Using the vehicle starter motor, rotate, or crank the engine for 4 compression strokes, or puffs, for the cylinder being tested. If the engine rotates for more than 4 compression strokes, test the cylinder again.
  4. Record the compression reading.
  5. Remove the engine cylinder compression gage from the cylinder being tested.
  6. Repeat steps 8-11 for each additional cylinder. All cylinders must be tested to obtain valid test results.
  7. If any cylinders have low compression, inject approximately 15 ml of engine oil into the cylinder through the spark plug hole.
  8. Repeat steps 8-11 for all low compression cylinders.
  9. The minimum compression in any one cylinder should not be less than 70 percent of the highest cylinder. No cylinder should read less than 690 kpa (100 psi). For example, if the highest pressure in any one cylinder is 1035 kPa (150 psi), the lowest allowable pressure for any other cylinder would be 725 kPa (105 psi). Multiply the highest cylinder pressure by 70 percent, 1035 kPa x 70 percent = 725 kPa (150 psi x 70 percent = 105 psi), in order to determine the lowest allowable pressure in any other cylinder.
  1. If one or more cylinders fail to meet the minimum specified compression, repair or replace all damaged or worn components and test the engine again.

Oil Pressure Check

  1. With the vehicle on a level surface, allow adequate drain down time, 2-3 minutes, and measure for a low engine oil level. Add the recommended grade engine oil, and fill the crankcase until the oil level measures FULL on the oil level indicator.
  2. Operate the engine and verify low or no oil pressure on the vehicle oil pressure gage or the oil indicator light. Listen for a noisy valve train or a knocking noise.
  3. Inspect for the following :

C7A21C1K
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  1. Remove the oil pressure switch from the oil filter adapter.

C7A21FU3
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    1. Install the oil pressure gage adapter and the oil pressure gauge at the place of the oil pressure switch.
    2. Start the engine and then allow the engine to reach normal operation temperature.
    3. Measure the engine oil pressure at idle speed.
    4. The minimum oil pressure should be 69 kPa (10.00 psi) at idle and 138 kpa (20.01 psi) at 2,000 rpm.
  1. If the engine oil pressure is below minimum specifications, inspect the engine for one or more of the following :
  2. After checking the oil pressure, remove the oil pressure gauge and adapter and then install the oil pressure switch to 13 N•m (115 lb-in).
  3. Check the oil level. Add oil until it reaches the MAX mark if needed.

Oil Leak Diagnosis

Important : You can repair most fluid leaks by first visually locating the leak, repairing or replacing the component, or by resealing the gasket surface. Once the leak is identified, determine the cause of the leak. Repair the cause of the leak as well as the leak itself.

Step Action Value(s) Yes No
1
  1. Operate the vehicle until it reaches normal operating temperature.
  2. Park the vehicle on a level surface, over a large sheet of paper or other clean surface.
  3. Wait 15 minutes.
  4. Inspect for drippings.
Are drippings present?
-
Go to Step 2
System OK
2
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 3
3
  1. Visually inspect the suspected area. Use a small mirror to assist in looking at hard to see areas.
  2. Inspect for leaks at the following locations :
    • Sealing surfaces
    • Fittings
    • Cracked or damaged components
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 4
4
  1. Completely clean the entire engine and surrounding components.
  2. Operate the vehicle for several kilometers, miles, at normal operating temperature and at varying speeds.
  3. Park the vehicle on a level surface, over a large sheet of paper or other clean surface.
  4. Wait 15 minutes.
  5. Identify the type of fluid, and the approximate location of the leak.
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 5
5
  1. Visually inspect the suspected area. Use a small mirror to assist in looking at hard to see areas.
  2. Inspect for leaks at the following locations :
    • Sealing surfaces
    • Fittings
    • Cracked or damaged components
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 6
6
  1. Completely clean the entire engine and surrounding components.
  2. Apply an aerosol-type powder, baby powder, foot powder, etc., to the suspected area.
  3. Operate the vehicle for several kilometers, miles, at normal operating temperature and at varying speeds.
  4. Identify the type of fluid, and the approximate location of the leak, from the discolorations in the powder surface.
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 7
7
  1. Visually inspect the suspected area. Use a small mirror to assist in looking at hard to see areas.
  2. Inspect for leaks at the following locations :
    • Sealing surfaces
    • Fittings
    • Cracked or damaged components
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 8
8
Use the black light kit in order to identify the type of fluid, and the approximate location of the leak. Refer to the manufacturer's instructions when using the tool.
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
Go to Step 9
9
  1. Visually inspect the suspected area. Use a small mirror to assist in looking at hard to see areas.
  2. Inspect for leaks at the following locations :
    • Sealing surfaces
    • Fittings
    • Cracked or damaged components
Can you identify the type of fluid and the approximate location of the leak?
-
Go to Step 10
System OK
10
  1. Inspect the engine for mechanical damage. Special attention should be shown to the following areas :
    • Higher than recommended fluid levels
    • Higher than recommended fluid pressures
    • Plugged or malfunctioning fluid filters or pressure bypass valves
    • Plugged or malfunctioning engine ventilation system
    • Improperly tightened or damaged fasteners
    • Cracked or porous components
    • Improper sealants or gaskets, where required
    • Improper sealant or gasket installation
    • Damaged or worn gaskets or seals
    • Damaged or worn sealing surfaces
  2. Inspect the engine for customer modifications.
Is there mechanical damage, or customer modifications to the engine?
-
Go to Step 11
System OK
11
Repair or replace all damaged or modified components.
Does the engine still leak oil?
-
Go to Step 11
System OK

Crankcase Ventilation System Inspection/Diagnosis

Results Of Incorrect Operation

Functional Check

With these systems, any blow-by in excess of the system capacity, from a badly worn engine, sustained heavy load, etc., is exhausted into the air cleaner and is drawn into the engine.
Proper operation of the crankcase ventilation system depends upon a sealed engine. If oil slugging or dilution is noted and the crankcase ventilation system is functioning properly, check the engine for a possible cause. Correct any problems.
If an engine is idling rough, inspect for a clogged PCV orifice, a dirty vent filter, air cleaner element, or plugged hose. Replace as required. Use the following procedure :

Base Engine Misfire without Internal Engine Noises

Cause
Correction
High oil pressure.
  • Verify oil pressure. Refer to "Oil Pressure Check" in this section.
  • Repair or replace damaged components as required.
Worn, damaged, or improperly installed accessory drive belt - severe cracking, bumps or missing segments.
A misfire DTC may be present without an actual misfire condition.
Worn, damaged, or improperly installed accessory drive system components.
A misfire DTC may be present without an actual misfire condition.
  • Inspect the accessory drive system components.
  • Repair or replace damaged components as required.
Damaged, loose or improperly installed crankshaft pulley.
A misfire DTC may be present without an actual misfire condition.
Worn, damaged, or improperly installed crankshaft reluctor wheel.
A worn or damaged crankshaft reluctor wheel can result in different symptoms depending on the severity and location of the wear or damage.
  • Systems with electronic communications, DIS or coil per cylinder, and severe reluctor ring damage may exhibit periodic loss of crankshaft position, stop delivering a signal, and then re-sync the crankshaft position.
  • Systems with electronic communication, DIS or coil per cylinder, and slight reluctor ring damage may exhibit no loss of crankshaft position and no misfire may occur.
  • Systems with mechanical communications, high voltage switch, and severe reluctor ring damage may cause additional pulses and effect fuel and spark delivery.
  • Inspect the crankshaft position sensor.
  • Inspect the crankshaft reluctor wheel.
  • Inspect the crankshaft.
  • Repair or replace damaged components as required.
Damaged, loose or improperly installed engine flywheel.
A misfire DTC may be present without an actual misfire condition.
Damaged, improperly installed or restricted exhaust system, collapsed or dented pipes, plugged mufflers or malfunctioning catalytic converters.
A DTC may be present without an actual fault condition.
  • Inspect the exhaust system components.
  • Repair or replace damaged components as required.
Worn, damaged or improperly installed vacuum hoses.
  • Inspect the vacuum system components.
  • Repair or replace damaged components as required.
Damaged or improperly installed electronic throttle body.
  • Inspect the electronic throttle body.
  • Repair or replace damaged components as required.
Damaged or improperly installed intake manifold.
  • Inspect the intake manifold.
  • Repair or replace damaged components as required.
Damaged or improperly installed cylinder head.
Oil consumption may or may not cause the engine to misfire.
  • Inspect the spark plugs. Refer to "Checking Spark Plug" in this section in Engine Controls.
  • Verify engine compression. Refer to "Compression Pressure Check" in this section.
  • Inspect the cylinder heads.
  • Inspect the engine block.
  • Repair or replace damaged components as required.
Worn, damaged, loose or broken valve spring.
  • Inspect the valve springs.
  • Repair or replace damaged components as required.
Worn, damaged or stuck valve, carbon on the valve stem or valve seat.
  • Inspect the valves.
  • Inspect the valve guides.
  • Repair or replace damaged components as required.
Worn or damaged valve guide.
  • Inspect the valve guides.
  • Inspect the valve guides.Inspect the valves.
  • Repair or replace damaged components as required.
Worn, damaged or dirty valve lifter.
  • Inspect the valve lifters.
  • Inspect the camshaft.
  • Repair or replace damaged components as required.
Worn or damaged camshaft lobe.
  • Inspect the camshaft.
  • Inspect the valve lifters.
  • Repair or replace damaged components as required.
Worn, damaged or loose timing chain and sprockets.
  • Inspect the timing chain and sprockets.
  • Repair or replace damaged components as required.
Worn, damaged or improperly installed piston.
Pistons must be installed with the mark, or dimple, on the top of the piston, facing the front of the engine; piston pins must be centered in the connecting rod pin bore.
Oil consumption may or may not cause the engine to misfire.
  • Inspect the spark plugs. Refer to "Checking Spark Plug" in this section.
  • Verify engine compression. Refer to "Compression Pressure Check" in this section.
  • Inspect the cylinder bores.
  • Inspect the pistons.
  • Inspect the piston pins.
  • Inspect the connecting rods.
  • Repair or replace damaged components as required.

Base Engine Misfire with Abnormal Internal Lower Engine Noises

Cause
Correction
Worn, damaged, or improperly installed accessory drive belt - severe cracking, bumps or missing segments.
A misfire DTC may be present without an actual misfire condition.
Worn, damaged, or improperly installed accessory drive system components.
A misfire DTC may be present without an actual misfire condition.
Worn, damaged, improperly installed or loose crankshaft pulley.
A misfire code may be present without an actual misfire condition.
Worn, damaged, improperly installed or loose engine flywheel.
A misfire code may be present without an actual misfire condition.
Worn, damaged or improperly installed piston.
Pistons must be installed with the mark, or dimple, on the top of the piston, facing the front of the engine; piston pins must be centered in the connecting rod pin bore.
Oil consumption may or may not cause the engine to misfire.
Worn, damaged or improperly installed crankshaft thrust bearing.
A misfire code may be present without an actual misfire condition.
  • Inspect the crankshaft.
  • Inspect the crankshaft thrust bearing.
  • Repair or replace damaged components as required.

Base Engine Misfire with Abnormal Valve Train Noise

Cause
Correction
Worn, damaged or stuck valve, carbon on the valve stem or valve seat.
  • Inspect the valves.
  • Inspect the valve guides.
  • Repair or replace damaged components as required.
Worn, damaged or dirty valve lifter.
  • Inspect the valve lifters.
  • Inspect the camshaft.
  • Repair or replace damaged components as required.
Worn or damaged camshaft lobe.
  • Inspect the camshaft.
  • Inspect the valve lifters.
  • Repair or replace damaged components as required.
Worn, damaged or loose timing chain and sprockets.
  • Inspect the timing chain and sprockets.
  • Repair or replace damaged components as required.

Base Engine Misfire with Coolant Consumption

Cause
Correction
Damaged or improperly installed cylinder head.
Coolant consumption may or may not cause the engine to misfire.

Base Engine Misfire with Excessive Oil Consumption

Cause
Correction
Worn or damaged valve.
  • Inspect the valves.
  • Inspect the valve guides.
  • Repair or replace damaged components as required.
Worn, damaged or improperly installed piston rings.
Piston rings must be installed with the mark, or dimple, on the top of the piston ring, facing up.

Engine Noise on Start-Up, but Only Lasting a Few Seconds

Cause
Correction
Incorrect engine oil, viscosity.
Incorrect oil filter, without anti-drainback feature.
Worn, damaged, or improperly installed oil filter by-pass valve.
  1. Inspect the oil filter by-pass valve.
  2. Repair or replace damaged components as required.
High valve lifter leak down rate.
  1. Inspect the valve lifters.
  2. Repair or replace damaged components as required.
Worn, damaged, or improperly installed crankshaft thrust bearing.
  1. Inspect the crankshaft.
  2. Inspect the crankshaft thrust bearing.
  3. Repair or replace damaged components as required.

Upper Engine Noise, Regardless of Engine Speed

Cause
Correction
Low oil pressure.
  • Verify oil pressure. Refer to "Oil Pressure Check" in this section.
  • Repair or replace damaged components as required.
Improper lubrication of the valve train components.
  • Verify oil pressure. Refer to "Oil Pressure Check" in this section.
  • Inspect the valve lifters.
  • Inspect the oil filter bypass valve.
  • Inspect the oil pump and pump screen.
  • Inspect the engine block oil galleries.
  • Repair or replace damaged components as required.
Broken valve spring.
  • Inspect the valve springs.
  • Repair or replace damaged components as required.
Worn, damaged or stuck valves, carbon on the valve stem or valve seat.
  • Inspect the valves.
  • Inspect the valve guides.
  • Repair or replace damaged components as required.
Worn or damaged valve guide.
  • Inspect the valve guides.
  • Inspect the valves.
  • Repair or replace damaged components as required.
Worn, damaged or dirty valve lifter.
  • Inspect the valve lifters.
  • Repair or replace damaged components as required.
Worn or damaged camshaft lobes.
  • Inspect the engine camshaft lobes.
  • Repair or replace damaged components as required.
Worn, damaged, improperly installed or loose timing chain and sprockets.
  • Inspect the timing chain and sprockets.
  • Repair or replace damaged components as required.
Worn, damaged or improperly installed chain belt tensioner, if equipped.
  • Inspect the timing chain tensioner.
  • Repair or replace damaged components as required.

Lower Engine Noise, Regardless of Engine Speed

Cause
Correction
Low oil pressure.
  1. Verify oil pressure. Refer to "Oil Pressure Check" in this section.
  2. Repair or replace damaged components as required.
Detonation or spark knock.
  1. Verify the operation of the ignition controls system. Refer to Section 1F3, Engine Controls - HFV6 3.2L. in Vehicle DTC Information.
  2. Repair or replace damaged components as required.
Worn, damaged, or improperly installed accessory drive belt - severe cracking, bumps or missing segments in the accessory drive belt.
  1. Inspect the accessory drive system components.
  2. Repair or replace damaged components as required.
Worn, damaged, or improperly installed accessory drive system components.
  1. Inspect the accessory drive system components.
  2. Repair or replace damaged components as required.
Worn, damaged, or improperly installed crankshaft pulley.
  1. Inspect the crankshaft pulley.
  2. Inspect the crankshaft.
  3. Repair or replace damaged components as required.
Worn, damaged, or improperly installed engine flywheel.
  1. Inspect the engine flywheel.
  2. Inspect the engine flywheel bolts.
  3. Inspect the torque converter.
  4. Inspect the torque converter bolts.
  5. Inspect the crankshaft.
  6. Repair or replace damaged components as required.
Worn, damaged, or improperly installed torque converter.
  1. Inspect the torque converter.
  2. Inspect the torque converter bolts.
  3. Inspect the engine flywheel.
  4. Repair or replace damaged components as required.
Damaged oil pan, contacting the oil pump screen - an oil pan that has been damaged may loosen, improperly position, or restrict oil flow at the oil pump screen, preventing proper oil flow to the oil pump.
  1. Inspect the oil pan.
  2. Inspect the oil pump screen.
  3. Repair or replace damaged components as required.
Worn, damaged, improperly installed or restricted oil pump screen - an oil pan that has been damaged may loosen, improperly position, or restrict oil flow at the oil pump screen, preventing proper oil flow to the oil pump.
  1. Inspect the oil pan.
  2. Inspect the oil pump screen.
  3. Repair or replace damaged components as required.
Worn, damaged, or improperly installed piston - pistons must be installed with the mark, or dimple, on the top of the piston, facing the front of the engine.Piston pins must be centered in the connecting rod pin bore.
  1. Inspect the spark plugs. Refer to Section 1A3, General Engine Information – HFV6 3.2L.
  2. Verify engine compression. Refer to "Oil Pressure Check" in this section.
  3. Inspect the cylinder bores.
  4. Inspect the pistons.
  5. Inspect the piston pins.
  6. Inspect the connecting rods.
  7. Repair or replace damaged components as required.
Worn, damaged, or improperly installed connecting rod bearing.
  1. Inspect the connecting rods.
  2. Inspect the connecting rod bearings.
  3. Inspect the crankshaft connecting rod journals.
  4. Repair or replace damaged components as required.
Worn, damaged, or improperly installed crankshaft bearing.
  1. Inspect the crankshaft bearings.
  2. Inspect the crankshaft journals.
  3. Repair or replace damaged components as required.

Engine Noise Under Load

Cause
Correction
Low oil pressure.
  1. Verify oil pressure. Refer to "Oil Pressure Check" in this section.
  2. Repair or replace as required.
Detonation or spark knock.
  1. Verify the correct operation of the ignition controls. Refer to Section 1F3, Engine Controls - HFV6 3.2L. in Vehicle DTC Information.
  2. Repair or replace damaged components as required.
Worn, damaged, or improperly installed engine flywheel.
  1. Inspect the engine flywheel.
  2. Inspect the engine flywheel bolts.
  3. Inspect the torque converter.
  4. Inspect the torque converter bolts.
  5. Inspect the crankshaft.
  6. Repair or replace damaged components as required.
Worn, damaged, or improperly installed torque converter.
  1. Inspect the torque converter.
  2. Inspect the torque converter bolts.
  3. Inspect the engine flywheel.
  4. Repair or replace damaged components as required.
Worn, damaged, or improperly installed pistons-pistons must be installed with the mark, or dimple, on the top of the piston, facing the front of the engine.Piston pins must be centered in the connecting rod pin bore.
  1. Inspect the cylinder bores.
  2. Inspect the pistons.
  3. Inspect the piston pins.
  4. Inspect the connecting rods.
  5. Repair or replace damaged components as required.
Worn, damaged, or improperly installed connecting rod bearing.
  1. Inspect the connecting rods.
  2. Inspect the connecting rod bearings.
  3. Inspect the crankshaft connecting rod journals.
  4. Repair or replace damaged components as required.
Worn, damaged, or improperly installed crankshaft bearing.
  1. Inspect the crankshaft bearings.
  2. Inspect the crankshaft journals.
  3. Repair or replace damaged components as required.

Engine Will Not Crank - Crankshaft Will Not Rotate

Cause
Correction
Seized accessory drive system component.
  1. Remove accessory drive belts.
  2. Rotate crankshaft by hand at the pulley or flywheel location.
Hydraulically locked cylinder.
  • Coolant/antifreeze in cylinder
  • Oil in cylinder
  • Fuel in cylinder
  1. Remove spark plugs and check for fluid.
  2. Inspect for broken head gasket.
  3. Inspect for cracked engine block or cylinder head.
  4. Inspect for a sticking fuel injector.
Seized automatic transaxle torque converter.
  1. Remove the torque converter bolts.
  2. Rotate crankshaft by hand at the pulley or flywheel location.
Seized manual transaxle.
  1. Disengage the clutch.
  2. Rotate crankshaft by hand at the pulley or flywheel location.
Broken timing chain and/or gears.
  • Inspect timing chain and gears.
  • Repair as required.
Seized crankshaft.
  • Inspect crankshaft.
  • Repair as required.
Material in cylinder.
  • Broken valve
  • Piston material
  • Foreign material
  • Inspect cylinder for damaged components and/or foreign materials.
  • Repair or replace as required.
Seized crankshaft or connecting rod bearings.
  • Inspect crankshaft and connecting rod bearings.
  • Repair as required.
Bent or broken connecting rod.
  • Inspect connecting rods.
  • Repair as required.
Broken crankshaft.
  • Inspect crankshaft.
  • Repair as required.

Coolant in Combustion Chamber

Definition : Excessive white smoke and/or coolant type odor coming from the exhaust pipe may indicate coolant in the combustion chamber. Low coolant levels, an inoperative cooling fan, or a faulty thermostat may lead to an "over temperature" condition which may cause engine component damage.
Cause
Correction
  1. A slower than normal cranking speed may indicate coolant entering the combustion chamber. Refer to Engine Will Not Crank - Crankshaft Will Not Rotate.
  2. Remove the spark plugs and inspect for spark plugs saturated by coolant or coolant in the cylinder bore.
  3. Inspect by performing a cylinder leak-down test. During this test, excessive air bubbles within the coolant may indicate a faulty gasket or damaged component.
  4. Inspect by performing a cylinder compression test. Two cylinders "side-by-side" on the engine block, with low compression, may indicate a failed cylinder head gasket. Refer to "Compression Pressure Check" in this section.
Cracked intake manifold or failed gasket.
Replace the components as required.
Faulty cylinder head gasket.
Replace the head gasket and components as required. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Warped cylinder head.
Machine the cylinder head to the proper flatness, if applicable and replace the cylinder head gasket. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Cracked cylinder head.
Replace the cylinder head and gasket.
Cracked cylinder liner or engine block.
Replace the components as required.
Cylinder head or engine block porosity.
Replace the components as required.

Coolant in Engine Oil

Definition : Foamy or discolored oil or an engine oil "overfill" condition may indicate coolant entering the engine crankcase. Low coolant levels, an inoperative cooling fan, or a faulty thermostat may lead to an "over temperature" condition which may cause engine component damage. Contaminated engine oil and oil filter should be changed.
Cause
Correction
  1. Inspect the oil for excessive foaming or an overfill condition. Oil diluted by coolant may not properly lubricate the crankshaft bearings and may lead to component damage. Refer to Lower Engine Noise, Regardless of Engine Speed.
  2. Inspect by performing a cylinder leak-down test. During this test, excessive air bubbles within the cooling system may indicate a faulty gasket or damaged component.
  3. Inspect by performing a cylinder compression test. Two cylinders "side-by-side" on the engine block with low compression may indicate a failed cylinder head gasket. Refer to "Compression Pressure Check" in this section.
Faulty cylinder head gasket.
Replace the head gasket and components as required. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Warped cylinder head.
Machine the cylinder head to proper flatness, if applicable, and replace the cylinder head gasket. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Cracked cylinder head.
Replace the cylinder head and gasket.
Cracked cylinder liner or engine block.
Replace the components as required.
Cylinder head or engine block porosity.
Replace the components as required.

Accessory Drive Belt Diagnosis

Drive Belt Chirping Diagnosis

Definition : Accessory drive belt chirping can be defined as a high-pitched noise that is heard once per revolution of the drive belt or a pulley. The following items are indications of chirping :

Diagnostic Aids

The chirping noise may be intermittent due to moisture on the drive belt or the accessory drive pulley(s). In order to duplicate the customer's concern, It may be necessary to spray a small amount of water onto the drive belt. If spraying water onto the drive belt duplicates the symptom, cleaning the accessory belt pulley(s) may be the most probable solution.
A loose or improper installation of a body or suspension component, or other item(s) on the vehicle may also cause the chirping noise.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. The chirping noise may not be engine related. This step is to verify that the engine is making the noise. If the engine is not making the noise do not proceed further with his table.
  2. The noise may be an internal engine noise. Remove the drive belt and operate the engine for a few seconds, this will verify if the chirping noise is related to the drive belt or not. With the drive belt removed the water pump will not operate and the engine may overheat. Also diagnostic trouble codes (DTCs) may set when the engine is operated with the drive belt removed.
  3. Inspect the drive belt for signs of pilling. Pilling is the small balls, pills, or strings in the drive belt grooves caused by the accumulation of rubber dust.
  4. Misalignment of the accessory drive pulley(s) may be caused from improper mounting or incorrect installation of an accessory drive component, or the pulley may be bent inward or outward from a previous repair. Test for a misaligned pulley using a straight edge in the pulley grooves across two or three pulleys. If a misaligned pulley is found, refer to that accessory drive component for the proper removal and installation procedure for that pulley.
  5. Inspection of the fasteners can eliminate the possibility that a incorrect bolt, nut, spacer, or washer was installed.
  6. Inspect the accessory drive pulley(s) should include inspecting for bends, dents or other damage to the pulley(s) that would prevent the drive belt from seating properly in the pulley grooves, or on the smooth surface of the pulley when the back side of the drive belt is used to drive the pulley.
  7. Replacing the drive belt when it is not damaged or there is not excessive pilling will only be a temporary repair.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
Go to Symptoms
2
Verify that there is a chirping noise.
Does the engine make the chirping noise?
-
Go to Step 3
Go to Diagnostic Aids
3
  1. Remove the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
  2. Operate the engine for no longer than 30 to 40 seconds.
Does the chirping noise still exist?
-
Go to Step 4
4
Inspect for severe drive belt pilling exceeding 1/3 of the drive belt groove depth.
Does the drive belt grooves have pilling?
-
Go to Step 5
Go to Step 6
5
Clean the accessory drive belt pulley(s) with a suitable wire brush.
Were the accessory drive belt pulley(s) cleaned?
-
Go to Step 15
-
6
Inspect for a misaligned accessory drive pulley(s).
Is there a misaligned pulley(s)?
-
Go to Step 7
Go to Step 8
7
Replace and/or repair the misaligned accessory drive pulley(s).
Were the misaligned accessory drive pulley(s) replaced and/or repaired?
-
Go to Step 15
-
8
Inspect for a bent or cracked accessory drive bracket(s).
Is there a bent and/or cracked accessory drive bracket(s)?
-
Go to Step 9
Go to Step 10
9
Replace the bent and/or cracked accessory drive bracket(s).
Was the bent and/or cracked accessory drive bracket(s) replaced?
-
Go to Step 15
-
10
Inspect for incorrect, loose and/or missing fasteners.
Were there any incorrect, loose, and/or missing fasteners found?
-
Go to Step 11
Go to Step 12
11
  1. Replace any incorrect and/or missing fasteners.
  2. Tighten any loose fasteners. Refer to "Fastener Tightening Specifications" in this section.
Were the fasteners replaced and/or tightened?
-
Go to Step 15
-
12
Inspect for a bent accessory drive pulley(s).
Was a bent accessory drive pulley(s) found?
-
Go to Step 13
Go to Step 14
13
Replace the bent accessory drive pulley(s).
Was the bent accessory drive pulley(s) replaced?
-
Go to Step 15
-
14
Replace the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Was the drive belt replaced?
-
Go to Step 15
-
15
  1. Clear any codes.
  2. Run the engine in order to verify the repair.
Does the chirping noise still exist?
-
-
System OK

Drive Belt Squeal Diagnosis

Definition : Accessory drive belt squealing can be defined as a loud screeching noise caused by a slipping drive belt. Belt squeal is unusual in multi-rib belts. Drive belt squeal generally occurs when a heavy load is applied to the drive belt, such as an air-conditioning compressor engagement, snapping the throttle, seized pulley or a faulty accessory drive component.

Diagnostic Aids

A loose or improper installation of a body or suspension component, or other item(s) on the vehicle may cause the squeal noise.
If the squeal is intermittent, verify that it is not the accessory drive component(s) by varying their load(s), making sure they are operating to their maximum capacity. An overcharged air conditioning (A/C) system, a power steering system restriction or the incorrect fluid, or a failing generator is suggested items to inspect.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. The squeal may not be engine related. This step is to verify that the engine is making the noise. If the engine is not making the noise do not proceed further with this table.
  2. The squeal may be an internal engine noise. Remove the drive belt and operate the engine for a few seconds, this will verify if the squealing noise is related to the drive belt or an accessory drive component. With the drive belt removed the water pump will not operate and the engine may overheat. Also diagnostic trouble codes (DTCs) may set when the engine is operated with the drive belt removed.
  3. This test is to verify that an accessory drive component(s) does not have a seized bearing. With the belt removed test the bearings in the accessory drive component(s) for smooth operation. Also test the accessory drive components with the engine operating by varying the load on the accessory drive component(s) to verify that the component(s) is operating properly.
  4. This test is to verify that the drive belt tensioner is operating properly. If the drive belt tensioner is not operating properly, proper belt tension may not be achieved to keep the drive belt from slipping which could cause a squealing noise.
  5. This test is to verify that the drive belt is not too long, which would prevent the drive belt tensioner from operating properly. Also if the incorrect length drive belt was installed, it may not be routed correctly and may be turning an accessory drive component in the incorrect direction.
  6. Misalignment of the accessory drive pulley(s) may be caused from improper mounting or incorrect installation of a accessory drive component, or the pulley may be bent inward or outward from a previous repair. Test for a misaligned pulley using a straight edge in the pulley grooves across two or three pulleys. If a misaligned pulley is found, refer to that accessory drive component for the proper removal and installation procedure for that pulley.
  7. Inspect the accessory drive pulley(s) to verify that they are the correct diameter or width. Using a known good vehicle, compare the accessory drive pulleys.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Verify that there is a squealing noise.
Does the engine make the squeal noise?
-
Go to Step 3
Go to Diagnostic Aids
3
  1. Remove the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
  2. Operate the engine for no longer than 30 to 40 seconds.
Does the chirping noise still exist?
-
Go to Step 4
4
Inspect for a seized accessory drive component bearing or a faulty accessory drive component.
Did you find and correct the condition?
-
Go to Step 9
Go to Step 5
5
Inspect the drive belt tensioner for proper operation. Refer to Drive Belt Tensioner Diagnosis.
Did you find and correct the condition?
-
Go to Step 9
Go to Step 6
6
Check for the correct length drive belt.
Did you find and correct the condition?
-
Go to Step 9
Go to Step 7
7
Inspect for a misaligned pulley.
Did you find and correct the condition?
-
Go to Step 9
Go to Step 8
8
Inspect for an incorrect size pulley.
Did you find and correct the condition?
-
Go to Step 9
-
9
  1. Install the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
  2. Clear any codes.
  3. Run the engine in order to verify the repair.
Does the squealing noise still exist?
-
-
System OK

Drive Belt Whine Diagnosis

Definition : Accessory drive belt whine can be defined as a high-pitched continuous noise that is most likely to be caused by a failed bearing in one of the accessory drive components.

Diagnostic Aids

The drive belt will not cause the whine.
If the whine is intermittent, verify that it is not the accessory drive component(s) by varying their loads, making sure they are operating to their maximum capacity. An overcharged air conditioning (A/C) system, a power steering system restriction or the incorrect fluid, or a failing generator are suggested items to inspect.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. This test is to verify that the whine is being caused by the accessory drive component(s). Remove the drive belt and operate the engine for a few seconds, this will verify if the whining noise is related to the accessory drive component. With the drive belt removed the water pump will not operate and the engine may overheat. Also diagnostic trouble codes (DTCs) may set when the engine is operated with the drive belt removed.
  2. This inspection should include checking the drive belt tensioner and the drive belt idler pulley bearings. The drive belt may have to be installed and the accessory drive component(s) operated separately by varying their loads. Refer to the suspected accessory drive component for the proper removal and replacement procedure.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Verify that there is a whining noise.
Does the engine make the whine noise?
-
Go to Step 3
Go to Diagnostic Aids
3
  1. Remove the drive belt. Drive Belt Replacement.
  2. Operate the engine for no longer than 30 to 40 seconds.
Does the whining noise still exist?
-
Go to Step 4
4
  1. Inspect for a failed accessory drive component bearing.
  2. Install the drive belt. Drive Belt Replacement.
Did you find and correct the condition?
-
Go to Step 5
-
5
  1. Clear any codes.
  2. Run the engine in order to verify the repair.
Does the whining still exist?
-
-
System OK

Drive Belt Rumbling Diagnosis

Definition : Accessory drive belt rumble can be defined as a low pitch tapping, knocking or thumping noise heard at or just above idle, once per rotation of the drive belt or a specific component. Drive belt rumble is generally caused by one of the following :

Diagnostic Aids

Vibration from the engine operating may cause a body component or another part of the vehicle to make a rumbling noise.
The drive belt may have a condition that cannot be seen or felt. Sometimes replacing the drive belt may be the only repair for the symptom.
If after replacing the drive belt and completing the diagnostic table, the rumbling is only heard with the drive belt is installed, there might be an accessory drive component failure. Varying the load on the accessory drive component(s) may aid in identifying which component is causing the rumbling noise.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. This test is to verify that the symptom is present during diagnosing. Other vehicle components may cause a similar symptom.
  2. This test is to verify that the drive belt is causing the rumbling. Rumbling may be confused with an internal engine noise due to the similarity in the description. Operate the engine for a few seconds, this will verify if the rumbling noise is related to the drive belt or not. With the drive belt removed the water pump will not operate and the engine may overheat. Also diagnostic trouble codes (DTCs) may set when the engine is operated with the drive belt removed.
  3. Inspect the drive belt to ensure that the drive belt is not the cause of the noise. Small cracks across the ribs of the drive belt will not cause the noise. Belt separation is identified by the plies of the belt separating, this may be seen at the edge of the belt or felt as a lump in the belt.
  4. Small amounts of pilling is a normal condition and acceptable. When the pilling is severe the drive belt does not have a smooth surface for proper operation.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Verify that there is a rumbling noise.
Does the engine make the rumbling noise?
-
Go to Step 3
Go to Diagnostic Aids
3
  1. Remove the drive belt(s). Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
  2. Operate the engine for no longer than 30 to 40 seconds.
Does the chirping noise still exist?
-
Go to Step 4
4
Inspect the drive belt for damage, separation, or sections of missing ribs.
Were any of these conditions found?
-
Go to Step 7
Go to Step 5
5
Inspect for severe pilling of more than 1/3 of the drive belt groove depth.
Do the drive belt grooves have pilling?
-
Go to Step 6
Go to Step 7
6
  1. Clean the drive belt pulleys using a suitable wire brush.
  2. Install the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Did you complete the repair?
-
Go to Step 8
-
7
Install a new drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Did you complete the replacement?
-
Go to Step 8
-
8
  1. Clear any codes.
  2. Run the engine in order to verify the repair.
Does the rumbling noise still exist?
-
-
System OK

Drive Belt Vibration Diagnosis

Definition : Accessory drive belt vibration can be defined as a drive belt that jumps, shakes or rattles. Accessory drive belt vibration is usually indicated by one of the following :

Diagnostic Aids

The accessory drive components may have an affect on engine vibration. An overcharged air conditioning (A/C) system, a power steering system restriction, or the incorrect fluid, or an extra load placed on the generator is suggested items to inspect. To help identify an intermittent or an improper condition, vary the loads on the accessory drive components.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. This test is to verify that the vibration is present during diagnosing. Other vehicle components may cause a similar symptom such as the exhaust system, or the drive train.
  2. This test is to verify that the drive belt or accessory drive components may be causing the vibration. Remove the drive belt and operate the engine for a few seconds, this will verify if the vibration is related to the drive belt or not. With the drive belt removed the water pump will not operate and the engine may overheat. Also diagnostic trouble codes (DTCs) may set when the engine is operated with the drive belt removed.
  3. The drive belt may cause a vibration. While the drive belt is removed this is the best time to inspect the condition of the drive belt.
  4. Inspection of the fasteners can eliminate the possibility that a incorrect bolt, nut, spacer, or washer was installed.
  5. This step should only be performed if the fan is driven by the drive belt. Inspect the engine cooling fan for bent, twisted, loose, or cracked blades. Inspect the fan clutch for smooth operation. Inspect for a bent fan shaft or bent mounting flange.
  6. Inspect the water pump drive shaft for being bent. Also inspect the water pump bearings for smooth operation and excessive play. Compare the water pump with a known good water pump.
  7. Accessory drive component brackets that are bent, cracked, or loose may put an extra strain on that accessory drive component causing it to vibrate.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Verify that the vibration is engine related.
Does the engine make the vibration?
-
Go to Step 3
Go to Diagnostic Aids
3
  1. Remove the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
  2. Operate the engine for no longer than 30 to 40 seconds.
Does the engine still make the vibration?
-
Go to Diagnostic Starting Point - Vibration Diagnosis and Correction in Vibration Diagnosis and Correction
Go to Step 4
4
Inspect the drive belt for wear, damage, debris build-up and missing drive belt ribs.
Were any of these conditions found?
-
Go to Step 5
Go to Step 6
5
Install a new drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Did you complete the replacement?
-
Go to Step 11
-
6
Inspect for incorrect, loose and/or missing fasteners.
Were any of these conditions found?
-
Go to Step 7
Go to Step 8
7
Replace any incorrect and/or missing fastener.Tighten any loose fasteners. Refer to "Fastener Tightening Specifications" in this section.
Were the fasteners replaced and/or tightened?
-
Go to Step 11
-
8
Inspect for damaged fan blades or a bent fan clutch shaft.
Did you find and correct the condition?
-
Go to Step 11
Go to Step 9
9
Inspect for a bent water pump shaft.
Did you find and correct the condition?
-
Go to Step 11
Go to Step 10
10
Inspect for bent or cracked accessory drive bracket(s).
Did you find and correct the condition?
-
Go to Step 11
-
11
  1. Clear any codes.
  2. Run the engine in order to verify the repair.
Does the vibration still exist?
-
-
System OK

Drive Belt Falls Off Diagnosis

Definition : The drive belt falls off the pulleys or may not ride correctly on the pulleys.

Diagnostic Aids

If the drive belt repeatedly falls off the accessory drive belt pulley(s), this may be caused by a pulley misalignment.
An extra load that is quickly applied or released by an accessory drive component may also cause the drive belt to fall off. Verify that the accessory drive component(s) are operating properly.
If the drive belt is the incorrect length, the drive belt tensioner may not maintain the proper tension on the drive belt.

Test Description

The number(s) below refer to the step(s) on the diagnostic table.
  1. This inspection is to verify the condition of the drive belt. Damage may have occurred to the drive belt when the drive belt fell off. Inspect the belt for cuts, tears, sections of ribs missing, or damaged belt plies.
  2. Misalignment of the accessory drive pulley(s) may be caused from improper mounting or incorrect installation of a accessory drive component, or the pulley may be bent inward or outward from a previous repair. Test for a misaligned pulley using a straight edge in the pulley grooves across two or three pulleys. If a misaligned pulley is found, refer to that accessory drive component for the proper removal and installation procedure of that pulley.
  3. Inspection of the accessory drive pulley(s) should include inspecting for bends, dents or other damage to the pulleys that would prevent the drive belt from seating properly in the pulley grooves or on the smooth surface of a pulley when the back side of the drive belt is used to drive the pulley.
  4. Accessory drive component brackets that are bent or cracked will also cause the drive belt to fall off.
  5. Inspection of the fasteners can eliminate the possibility that a incorrect bolt, nut , spacer, or washer was installed. Missing, loose, or incorrect fasteners may cause pulley misalignment from the accessory drive bracket(s) moving under load. Over tightening the fasteners may cause misalignment of the accessory component bracket(s).
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Inspect for a damaged drive belt.
Was a damaged drive belt found?
-
Go to Step 3
Go to Step 4
3
Install a new drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Does the drive belt continue to fall off?
-
Go to Step 4
System OK
4
Inspect for misaligned accessory drive pulley.
Did you find and correct the condition?
-
Go to Step 12
Go to Step 5
5
Inspect for a bent or dented accessory drive pulley.
Did you find and correct the condition?
-
Go to Step 12
Go to Step 6
6
Inspect for a bent or a cracked accessory drive bracket(s).
Did you find and correct the condition?
-
Go to Step 12
Go to Step 7
7
Inspect for incorrect, loose and/or missing fasteners.
Were there any incorrect, loose and/or missing fasteners?
-
Go to Step 8
Go to Step 9
8
  1. Replace any incorrect and/or missing fasteners.
  2. Tighten any loose fasteners. Refer to "Fastener Tightening Specifications" in this section.
Does the drive belt continue to fall off?
-
Go to Step 9
System OK
9
Test the drive belt tensioner for correct operation. Refer to Drive Belt Tensioner Diagnosis.
Does the drive belt tensioner operate correctly?
-
Go to Step 11
Go to Step 10
10
Replace the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
Does the drive belt continue to fall off?
-
Go to Step 11
System OK
11
Inspect for a failed drive belt idler and/or tensioner pulley bearings.
Did you find and repair the condition?
-
Go to Step 12
-
12
Run the engine in order to verify the repair.
Does the drive belt still fall off?
-
-
System OK

Drive Belt Excessive Wear Diagnosis

Definition : Wear at the outside ribs of the drive belt due to an incorrectly installed drive belt.

Diagnostic Aids

Excessive wear on a drive belt is usually caused by incorrect installation or the incorrect drive belt for the application.
Minor misalignment of the accessory drive belt pulley(s) will not cause excessive wear, but will probably cause the drive belt to make a noise or fall off.
Excessive misalignment of the accessory drive pulley(s) will cause excessive wear and may also make the drive belt fall off.

Test Description

The number(s) below refer to the step(s) in the diagnostic table.
  1. This inspection is to verify that the drive belt is correctly installed on all of the accessory drive pulleys. Wear on the drive belt may be caused by mis-positioning the drive belt by one groove on a pulley(s).
  2. The installation of a drive belt that is too wide or too narrow will cause wear on the drive belt. The drive belt ribs should match all of the grooves on the pulleys.
  3. This inspection is to verify the drive belt is not contacting any part of the engine or body while the engine is operating. There should be sufficient clearance when the accessory drive components load varies. The drive belt should not come in contact with an engine or a body component when snapping the throttle.
Step Action Value(s) Yes No
1
Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections?
-
Go to Step 2
2
Inspect the drive belt(s) for proper installation.
Is the drive belt installed properly?
-
Go to Step 5
Go to Step 3
3
Inspect for the correct drive belt.
Is the correct drive belt installed?
-
Go to Step 5
Go to Step 4
4
Inspect the drive belt for signs of rubbing against a bracket, hose, or wiring harness.
Was the drive belt rubbing against anything?
-
Go to Step 5
Go to Diagnostic Aids
5
Replace the drive belt. Refer to Section 1C2, Engine Mechanical - HFV6 3.2L.
Did you complete the replacement?
-
Go to Step 6
-
6
Run the engine in order to verify the repair.
Is there still excessive drive belt wear?
-
-
System OK


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