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SECTION 1F1

ENGINE CONTROLS - 2.0 DIESEL

Caution : Disconnect the negative battery cable before removing or installing any electrical unit o r w hen a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

SPECIFICATIONS

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
Accelerator Pedal Module Retaining Bolt
9
79.7
-
Beauty Cover Bracket Bolt
11
-
97.4
Boost Pressure Sensor(T-MAP Sensor) Bolt
8
-
70.8
CKP Sensor Retaining Bolt
7
-
62
CMK Sensor Retaining Bolt
7
-
62
Common Rail Pressure Sensor
70
51.6
-
Common Rail Regulator
60 - 90° + 85
44.3 - 90° + 62.7
-
Common Rail Retaining Bolt
25
18.4
-
DPF Pressure Sensor Bracket Bolt
10
-
88.5
DPF Pressure Sensor Pipe Retaining Nut
4
-
35.4
DPF Retaining Nut
30
22.1
-
ECM Bracket Retaining Nut
15
11.1
-
ECT Sensor
35
25.8
-
EGR Cooler Inlet Pipe Retaining Nut(to EGR Valve)
20
14.8
-
EGR Cooler Inlet Pipe Retaining Nut(to Exhaust Manifold)
33
24.3
-
EGR Cooler Outlet Pipe Retaining Bolt and Nut
20
14.8
-
EGR Cooler Retaining Nut(Engine Wiring Harness Bracket Nut)
20
14.8
-
EGR Vacuum Solenoid Valve Retaining Bolt
7
-
62
EGR Valve Retaining Bolt(to EGR Inlet Pipe)
20
14.8
-
EGR Valve Retaining Nut(to EGR Cooler)
20
14.8
-
ETC Retaining Bolt and Nut
9
-
79.7
Exhaust Gas Temperature Sensor 1
45
33.2
-
Exhaust Gas Temperature Sensor 2
45
33.2
-
Fuel Filter Bracket Nut
10
-
88.5
Fuel Filter Locker
30
22.1
-
Fuel Pipe-to-Common Rail Nut(M14)(M17)
20
14.8
-
Fuel Pipe-to-Common Rail Retaining Bolt
10
-
88.5
Fuel Pipe-to-Injection Pump Retaining Bolt(to Cylinder Head Cover)
25
18.4
-
Fuel Pipe-to-Injection Pump Retaining Bolt(to Intake Manifold)
9
-
79.7
Fuel Pipe-to-Injector Nut(M14)
27
19.9
-
Fuel Pipe-to-Injector Nut(M17)
20
14.8
-
Fuel Tank Strap Retaining Nut
20
14.8
-
Function Block Retaining Bolt
11
-
97.4
Glow Plug
9
-
79.7
Glow Plug Fuse Box Retaining bolt
10
-
88.5
Glow Plug Heat Shield Bolt
20
14.8
-
Glow Plug Heat Shield Nut(Engine Lift Bracket Retaining Nut)
28
20.6
-
Glow Plug Module Retaining Nut
14
10.3
-
Injection Pump Sprocket Nut
70
51.6
-
Injection Pump Tightening Bolt
30
22.1
-
Injector Bracket Bolt
28
20.7
-
Injector Bracket Plug Bolt
7
-
62
Oil Pressure Switch
30
22.1
-
Turbocharger tightening Nut
34
25.1
-
Turbocharger Wheel Bearing Oil Inlet Pipe Bolt
23
17
-
Turbocharger Wheel Bearing Oil Outlet Pipe Bolt
12
8.9
-
Vacuum Pump Tightening Bolt
12
8.9
-
Water Pipe Retaining Bolt(M6)
9
-
79.7
Water Pipe Retaining Bolt(M8)
20
14.8
-

Fuel System Specification

Diesel

Diesel enigne must be operated only on commercially available diesel fuel meeting the specifications of DIN EN 590. Do not use marine diesel oils, heating oils or entirely or partially plant-based diesel fuels, such as rape seed oil or bio diesel, Aquazole and similar diesel-water emulsions.
The flow and filterability of diesel fuel are temperature-dependent.
Diesel fuels with improved low-temperature properties are therefore available on the market during the winter months. Make sure that you fill the tank with winter fuel before the start of the cold weather season.

Temperature Vs Resistance

ECT sensor / IAT sensor
Ohms
130
266
85
120
248
110
110
230
142
100
212
186
90
194
246
80
176
329
70
158
446
60
140
612
50
122
851
45
113
1009
40
104
1200
35
95
1432
30
86
1715
25
77
2063
20
68
2511
15
59
3075
10
50
3791
5
41
4707
0
32
5887
-5
23
7419
-10
14
9426
-15
5
12078
-20
-4
15614
-30
-22
26854
-40
-40
48153
Exhaust Gas Temperature Sensor
Ohms
1000
1832
849
900
1652
795
800
1472
738
700
1292
679
600
1112
618
500
932
554
450
842
521
400
752
488
350
662
454
300
572
420
250
482
385
200
392
349
150
302
313
100
212
276
50
122
239
25
77
220
0
32
201
-20
-4
185
-40
-40
170

SPECIAL TOOLS

Special Tools Table


D102B118
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DW100-010
Fuel Pressure Gauge

EN-48279
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EN-48279
Main Fuel Pump Locking Ring Remover/Installer

EN-48278
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EN-48278
Sub Fuel Pump Locking Ring Remover/Installer

C7A52A13
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EN-48303
Fuel Filter Housing Holder

C7A52A12
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EN-48304
Fuel Filter Locking Nut Installer/Remover

EN-48357
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EN-48357
Injector Remover


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