Service Manual2008 Captiva GENERAL INFORMATION

SECTION 0B

GENERAL INFORMATION

SPECIFICATIONS

Technical Data

Engine

Application	2.4L DOHC	3.2L DOHC	2.0S DSL (127 ps)	2.0S DSL (150 ps)
Engine Type	In-line 4	HFV6	In-line 4	In-line 4
Bore	87.5 mm (3.44 in.)	89 mm (3.50 in.)	83 mm (3.27 in.)	83 mm (3.27 in.)
Stroke	100.0 mm (3.94 in.)	85.6 mm (3.37 in.)	92 mm (3.62 in.)	92 mm (3.62 in.)
Total Displacement	2,405 cc (147 in³)	3,195 cc (195 in³)	1,991 cc (121 in³)	1,991 cc (121 in³)
Compression Ratio	9.6 : 1	10.2 : 1	17.5 : 1	17.5 : 1
Maximum Power	100 KW (134.1 hp) (at 5,000 rpm)	169 KW (226.6 hp) (at 6,600 rpm)	93 KW (124.7 hp) (at 4,000 rpm)	110 KW (147.5 hp) (at 4,000 rpm)
Maximum Torque	220 N•m (162.3 lb-ft) (at 2,200 rpm)	297 N•m (219.0 lb-ft) (at 3,200 rpm)	295 N•m (217.6 lb-ft) (at 2,000 rpm)	320 N•m (236.0 lb-ft) (at 2,000 rpm)

Ignition System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Ignition Type	Direct Ignition System	Direct Ignition System	Compression Ignition System
Ignition Sequence	1-3-4-2	1-2-3-4-5-6	1-3-4-2
Spark Plug Gap	0.9~1.1 mm (0.035~0.043 in.)	1.1 mm (0.043 in)	-
Spark Plug Maker	Bosch	Bosch	-
Spark Plug Type	FLR8LDCU	HR7MPP302	-

Clutch

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Type	Single Dry Plate	-	Single Dry Plate
Outside Diameter	235 mm (9.25 in.)	-	240 mm (9.45 in.)
Inside Diameter	150.0 mm (5.9 in.)	-	155 mm (6.10 in.)
Thickness	8.4 mm (0.3 in.)	-	8.7 mm (0.34 in.)
Fluid Capacity	0.06L (0.06 qt)	-	0.06L (0.06 qt)

Manual Transaxle

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Maker	GMDAT	-	GMDAT
Type or Model	D33	-	D33
Gear Ratio:	.	.	.
1st 2nd 3rd 4th 5th Reverse	3.947 : 1 2.036 : 1 1.348 : 1 0.971 : 1 0.767 : 1 3.615 : 1	- - - - - -	3.820 : 1 1.970 : 1 1.304 : 1 0.971 : 1 0.767 : 1 3.615 : 1
Final Drive Ratio	.	.	.
FWD AWD	4.357 : 1 4.357 : 1	- -	4.357 4.357
Oil Capacity	.	.
FWD AWD	2.1L (2.2 qt) 2.3L (2.4 qt)	- -	2.1L (2.2qt) 2.3L (2.4 qt)

Automatic Transaxle

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Maker	AISIN	AISIN	AISIN
Type or Model	AW55-51LE	AW55-51LE	AW55-51LE
Gear Ratio:	.	.	.
1st 2nd 3rd 4th 5th Reverse	4.575 : 1 2.979 : 1 1.947 : 1 1.318 : 1 1.000 : 1 5.024 : 1	4.575 : 1 2.979 : 1 1.947 : 1 1.318 : 1 1.000 : 1 5.024 : 1	4.575 : 1 2.979 : 1 1.947 : 1 1.318 : 1 1.000 : 1 5.024 : 1
Final Drive Ratio	2.606 : 1	2.700 : 1	2.397 : 1
Oil Capacity (Full fill)	6.85 ± 0.15 L (7.24 ± 0.16 qt)	6.85 ± 0.15 L (7.24 ± 0.16 qt)	7.11 ± 0.15 L (7.51 ± 0.15 qt)

Brake

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Booster Size: (Dual)	9 in. + 9 in.	9 in. + 9 in.	9 in. + 9 in.
Master Cylinder Diameter	25.4 mm (1 in.)	25.4 mm (1 in.)	25.4 mm (1 in.)
Booster Ratio	1st. 7.5 : 1 2nd. 11 : 1	1st. 7.5 : 1 2nd. 11 : 1	1st. 7.5 : 1 2nd. 11 : 1
Front Brake:	.	.	.
Disc Type Disc Size	Ventilated 296 mm (11.7 in.)	Ventilated 296 mm (11.7 in.)	Ventilated 296 mm (11.7 in.)
Rear Brake:	.	.	.
Disc Type Disc Size	Ventilated 303 mm (11.9 in.)	Ventilated 303 mm (11.9 in.)	Ventilated 303 mm (11.9 in.)
Fluid Capacity	0.67L (0.71 qt)	0.67L (0.71 qt)	0.67L (0.71 qt)

Tire and Wheel

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Tire Size	215/70R16, 235/60R17, 235/55R18	235/60R17, 235/55R18	215/70R16, 235/60R17, 235/55R18
Wheel Size	6.5J x 16 (steel, Al), 7J x 17 (Al), 7J x 18 (Al)	7J x 17 (Al), 7J x 18 (Al)	6.5J x 16 (steel, Al), 7J x 17 (Al), 7J x 18 (Al)
Temporary Spare Tire Size	T155/90R16	T155/90R16	T155/90R16
Temporary Spare Wheel Size	4T x 16	4T x 16	4T x 16
Inflation Pressure	.	.	.
Front	.	.	.
Up to 4 Occupants Over to 5 Occupants	210 kPa (30 psi) 230 kPa (33 psi)	210 kPa (30 psi) 230 kPa (33 psi)	210 kPa (30 psi) 230 kPa (33 psi)
W/ Towing Trailer	230 kPa (33 psi)	230 kPa (33 psi)	230 kPa (33 psi)
Rear	.	.	.
Up to 4 Occupants Over to 5 Occupants	210 kPa (30 psi) 240 kPa (35 psi)	210 kPa (30 psi) 240 kPa (35 psi)	210 kPa (30 psi) 240 kPa (35 psi)
W/ Towing Trailer	240 kPa (35 psi)	240 kPa (35 psi)	240 kPa (35 psi)
Temporary Spare Inflation Pressure	420 kPa (60 psi)	420 kPa (60 psi)	420 kPa (60 psi)

Steering System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Gear Type	Rack and Pinion	Rack and Pinion	Rack and Pinion
Overall Gear Ratio:	.	.	.
Power Steering	18.5 : 1	18.5 : 1	18.5 : 1
Wheel Diameter	.	.	.
W/ Air Bag	390 mm (15.4 in.)	390 mm (15.4 in.)	390 mm (15.4 in.)
Wheel Alignment:	.	.	.
(Based on unloaded) Front:
Toe-In Caster Camber	0.1° ± 0.08° 2.18° ± 0.73° -0.55° ± 0.75°	0.1° ± 0.08° 2.18° ± 0.73° -0.55° ± 0.75°	0.1° ± 0.08° 2.18° ± 0.73° -0.55° ± 0.75°
Rear:
Toe-In Camber	0.09° ± 0.1° -0.35° ± 0.5°	0.09° ± 0.1° -0.35° ± 0.5°	0.09° ± 0.1° -0.35° ± 0.5°
Oil Capacity	1.1L (1.2 qt)	1.1L (1.2 qt)	1.1L (1.2 qt)

Suspension

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Front Type	McPherson Strut	McPherson Strut	McPherson Strut
Rear Type	Four Link Type	Four Link Type	Four Link Type

Fuel System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Fuel Delivery	MPI	MPI	Common rail
Fuel Pump Type	Electric Motor Pump	Electric Motor Pump	3 Cylinder radial plunger
Fuel Filter Type	Intank Filter Type	Intank Filter Type	Catridge
Fuel Capacity	65L (17.2 gal)	65L (17.2 gal)	65L (17.2 gal)

Lubricating System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Lubricating Type	Forced Feed	Forced Feed	Forced Feed
Oil Pump Type	Rotary (Trochoid)	Gerotor	Gerotor
Oil Filter Type	Spin-on (Full Flow)	Spin-on (Full Flow)	Catridge
Oil Pan Capacity	.	.	.
Including Oil Filter	4.5L (4.8 qt)	7.4L (7.8 qt)	6.2L (6.6 qt)

Cooling System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Cooling Type	Forced Water Circulation	Pressurized	Pressurized
Radiator Type	Cross-flow	Cross-flow	Cross-flow
Water Pump Type	Centrifugal	Centrifugal	Centrifugal
Thermostat Type	Pellet Type	Pellet Type	Pellet Type
Coolant Capacity	9.0L (9.5 qt)	10.0L (10.6 qt)	9.0L (9.5 qt)

Electric System

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Battery	12V - 60AH 650 Cold Cranking Amps	12V - 70AH 770 Cold Cranking Amps	12V - 90AH 912 Cold Cranking Amps
Generator	14.6 ± 0.25V - 120A	14.6 ± 0.25V - 120A	12V - 125A
Starter	1.4 KW	1.4 KW	1.8 KW

Vehicle Dimensions and Weights

Vehicle Dimensions

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Overall Length	4,635 mm (182.5 in.)	4,635 mm (182.5 in.)	4,635 mm (182.5 in.)
Overall Width	1,850 mm (72.8 in.)	1,850 mm (72.8 in.)	1,850 mm (72.8 in.)
Overall Height	1,720 mm (67.7 in.)	1,720 mm (67.7 in.)	1,720 mm (67.7 in.)
Minimum Ground Clearance	200 mm (7.9 in.)	200 mm (7.9 in.)	200 mm (7.9 in.)
Wheel Base	2,705 mm (106.5 in.)	2,705 mm (106.5 in.)	2,705 mm (106.5 in.)
Tread:	.	.	.
Front Rear	1,562 mm (61.5 in.) 1,572 mm (61.9 in.)	1,562 mm (61.5 in.) 1,572 mm (61.9 in.)	1,562 mm (61.5 in.) 1,572 mm (61.9 in.)

Vehicle Weights

Application	2.4L DOHC	3.2L DOHC	2.0S DSL
Manual:	.	.	.
Front Wheel Drive	.	.	.
Curb Weight	1,730~1,815 kg (3,814.0~4,001.4 lb)/1,760~1,845 kg (3,880.1~4,067.5 lb)	- .	1,770~1,855 kg (3,902.2~4,089.6 lb)/1,820~1,890 kg (4,012.4~4,166.7 lb) .
Gross Vehicle Weight	2,180 kg (4,806.1 lb)/2,320 kg (5,114.17 lb)	- .	2,505 kg (5,522.5 lb)/2,505 kg (5,522.5 lb) .
All Wheel Drive	.	.	.
Curb Weight	1,805~1,890 kg (3,979.3~4,166.7 lb)/1,835~1,920 kg (4,045.5~4,232.9 lb)	-	1,845~1,930 kg (4,067.5 ~ 4,254.9 lb)/1,895~1,965 kg (4,177.7~4,332.0 lb)
Gross Vehicle Weight	2,255 kg (4,971.4 lb)/2,395 kg (5,280.0 lb)	-	2,505 kg (5,522.5 lb)/2,505 kg (5,522.5 lb)
Automatic:
Front Wheel Drive	.	.	.
Curb Weight Gross Vehicle Weight	- -	- -	- -
All Wheel Drive	.	.	.
Curb Weight	1,825~1,910 kg (4,023.3~4,210.8 lb)/1,845~1,930 kg (4,067.5~4,254.9 lb)	1,845~1,930 kg (4,067.5~4,254.9 lb)/1,880~1,965kg (4,144.6~4,332.0 lb)	1,865~1,950 kg (4,111.6~4,299.0 lb)/1,910~1,980 kb (4,210.8~4,365.1 lb)
Gross Vehicle Weight	2,275 kg (5,015.5 lb)/2,405 kg (5,302.1 lb)	2,295 kg (5,059.6 lb)/2,440 kg (5,379.2 lb)	2,505 kg (5,522.5 lb)/2,505 kg (5,522.5 lb)
Passenger Capacity	5/7	5/7	5/7

* Condition : With driver (75 kg)

Standard Bolt Specifications

Bolt*	4T - Low Carbon Steel	7T - High Carbon Steel	7T - Alloy Steel
M6 X 1.0	4.1-8.1 N•m (36-72 lb-in)	5.4-9.5 N•m (48-84 lb-in)	-
M8 X 1.25	8.1-17.6 N•m (72-156 lb-in)	12.2-23.0 N•m (108-204 lb-in)	16-30 N•m (12-22 lb-ft)
M10 X 1.25	20-34 N•m (15-25 lb-ft)	27-46 N•m (20-34 lb-ft)	37-62 N•m (27-46 lb-ft)
M10 X 1.5	19-34 N•m (14-25 lb-ft)	27-45 N•m (20-33 lb-ft)	37-60 N•m (27-44 lb-ft)
M12 X 1.25	49-73 N•m (36-54 lb-ft)	61-91 N•m (45-67 lb-ft)	76-114 N•m (56-84 lb-ft)
M12 X 1.75	45-69 N•m (33-51 lb-ft)	57-84 N•m (42-62 lb-ft)	72-107 N•m (53-79 lb-ft)
M14 X 1.5	76-115 N•m (56-85 lb-ft)	94-140 N•m (69-103 lb-ft)	114-171 N•m (84-126 lb-ft)
M14 X 2.0	72-107 N•m (53-79 lb-ft)	88-132 N•m (65-97 lb-ft)	107-160 N•m (79-118 lb-ft)
M16 X 1.5	104-157 N•m (77-116 lb-ft)	136-203 N•m (100-150 lb-ft)	160-240 N•m (118-177 lb-ft)
M16 X 2.0	100-149 N•m (74-110 lb-ft)	129-194 N•m (95-143 lb-ft)	153-229 N•m (113-169 lb-ft)
M18 X 1.5	151-225 N•m (111-166 lb-ft)	195-293 N•m (144-216 lb-ft)	229-346 N•m (169-255 lb-ft)
M20 X 1.5	206-311 N•m (152-229 lb-ft)	270-405 N•m (199-299 lb-ft)	317-476 N•m (234-351 lb-ft)
M22 X 1.5	251-414 N•m (185-305 lb-ft)	363-544 N•m (268-401 lb-ft)	424-636 N•m (313-469 lb-ft)
M24 X 2.0	359-540 N•m (265-398 lb-ft)	431-710 N•m (318-524 lb-ft)	555-831 N•m (409-613 lb-ft)

* Diameter X pitch in millimeters

MAINTENANCE AND REPAIR

MAINTENANCE AND LUBRICATION

Normal Vehicle Use

The maintenance instructions contained in the maintenance schedule are based on the assumption that the vehicle will be used for the following reasons:

To carry passengers and cargo within the limitation indicated on the Tire Placard.
To be driven on reasonable road surfaces and within legal operating limits.

Explanation of Scheduled Maintenance Services

The services listed in the maintenance schedule are further explained below. When the following maintenance services are performed, make sure all the parts are replaced and all the necessary repairs are done before driving the vehicle. Always use the proper fluid and lubricants.

Drive Belt Inspection

When a separate belt drives the power steering pump, the air conditioning compressor and the generator, inspect it for cracks, fraying, wear, and proper tension. Adjust or replace the belt as needed.

Engine Oil and Oil Filter Change

Always use recommended engine oil. Refer to "Recommended Fluids and Lubricants" in this section.

Engine Oil Viscosity

Engine oil viscosity (thickness) has an effect on fuel economy and cold weather operation. Lower viscosity engine oils can provide better fuel economy and cold weather performance; however, higher temperature weather conditions require higher viscosity engine oils for satisfactory lubrication. Using oils of any viscosity other than those viscosities recommended could result in engine damage.

Cooling System Service

Drain, flush and refill the system with new coolant. Refer to "Recommended Fluids and Lubricants" in this section.

Fuel Filter Replacement

Inspect and replace the engine fuel filter. Refer to "Scheduled Maintenance Charts" in this section.

Air Cleaner Element Replacement

Replace the air cleaner element every 45,000 km (30,000 mile).

Replace the air cleaner more often under dusty conditions.

Throttle Body Mounting Bolt Torque

Check the torque of the throttle body mounting bolts.

Tighten

Tighten the throttle body mounting bolts to 10 N•m (89 lb-in) if necessary.

Spark Plug Replacement

Replace spark plugs with the same type.

Spark Plug Wire Replacement

Clean the wires and inspect them for burns, cracks, or other damage. Check the wire boot fit at the direct ignition system (DIS) module and at the spark plugs. Replace the wires as needed.

Brake System Service

Check the disc brake pads every 30,000 Km (20,000 miles), or 24 months. Check the pad thickness carefully. If the pads are not expected to last another 30,000 Km (20,000 miles), replace the pad. Check the breather hole in the brake fluid reservoir cap to be sure it is free from dirt and the passage is open.

Transaxle Service

The manual transaxle fluid does not require changing. For automatic transaxles, refer to "Scheduled Maintenance Charts" in this section.

Tire and Wheel Inspection and Rotation

Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If irregular or premature wear exists, check the wheel alignment and check for damaged wheels. While the tires and wheels are removed, inspect the brakes. Refer to "Each Time The Oil Is Changed" in this section.

Scheduled Maintenance Charts

Engine

Maintenance Item		Maintenance Interval
.		Kilometers or time in months, whichever comes first
x 1,000 km		30	60	90	120	150	180
x 1,000 miles		18	36	54	72	90	108
Years		1	2	3	4	5	6
Drive belts (1)	2.4D/3.2D	See the remark (1) below
Drive belts (1)	2.0S DSL	I	I	I	I	I	I
Engine oil & engine oil filter (2)(3)	2.4D (14)	See the remark (14) below
Engine oil & engine oil filter (2)(3)	3.2D/2.0S DSL (13)	R	R	R	R	R	R
Cooling system hose & connections		I	I	I	I	I	I
Engine coolant (2) (4)		See the remark (4) below
Fuel filter	2.4D/3.2D	.	I	.	R	.	I
Fuel filter	2.0S DSL	.	R	.	R	.	R
Fuel line & connections		I	I	I	I	I	I
Air cleaner element (5)		R	R	R	R	R	R
Spark plugs	2.4D (15)	See the remark (15) below
Spark plugs	3.2D	I	I	I	R	I	I
Ignition Cable	2.4D	Replace every 90,000 km
Evaporative emission canister & vapour lines		.	I	.	I	.	I
PCV system		I	I	I	I	I	I
Timing belt	2.4D (16)	See the remark (16) below
Timing belt	2.0S DSL (6)	See the remark (6) below

Chart Symbols:

I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.

R - Replace or change.

(1) 2.4D : Inspect every 30,000 km or 2 years. 3.2D : Inspect every 30,000 km or 2 years.

(2) Refer to "FLUID CHART" in Owner's Manual.

(3) If a vehicle is operated under severe conditions : short distance driving, extensive idling or driving in dusty condition, change engine oil and the filter more frequently than is recommended in the standard maintenance schedule.

(4) Inspect every 30,000 km or 1 year and replace every 240,000 km or 5 years.

(5) Inspect every 15,000 km or 6 months if under dusty driving condition. If necessary, correct, clean, or replace.

(6) Inspect every 30,000 km or 2 years and replace every 160,000 km.

But replace every 60,000km (36,000 miles) if the vehicle is mainly driven under severe conditions:

Repeated short–distance driving less than 10km (5 miles).
Extensive idling and/or slow–speed driving in stop–and–go traffic.
Driving on dusty roads.
Driving on hilly or mountainous terrain.
Towing a trailer.
Driving in heavy city traffic where the outside temperatures regularly reach 90°F (32°C) or higher.
Driving as a taxi, police or delivery vehicle.
Frequent driving when outside temperature remains below freezing.

(13) Change the engine oil immediately if the change engine oil lamp illuminates in the instruments cluster.

(14) Replace every 15,000 km or 1 year.

(15) Inspect every 15,000 km or 1 year and replace 45,000 km or 2 years.

(16) Inspect every 30,000 km or 2 years and replace every 120,000 km.

Chassis and Body

Maintenance Item	Maintenance Interval
.	Kilometers or time in months, whichever comes first
x 1,000 km	30	60	90	120	150	180
x 1,000 miles	18	36	54	72	90	108
Years	1	2	3	4	5	6
Air filter (A/C) (7)	See the remark (7) below
Exhaust pipe & mounting	I	I	I	I	I	I
Brake/clutch fluid (2) (8)	Change every 4 years
Front brake pads & discs (9)	I	I	I	I	I	I
Rear brake pads & discs (9)	I	I	I	I	I	I
Parking brake	I	I	I	I	I	I
Brake line & connections (including booster)	I	I	I	I	I	I
Manual transaxle, transfer case, rear differential : leak check (2)	I	I	I	I	I	I
Chassis and underbody bolts & nuts tight/secure	I	I	I	I	I	I
Automatic transaxle fluid (2) (10)	See the remark (10) below
Tire condition & inflation pressure (11)	See the remark (11) below
Wheel alignment (12)	Inspect when abnormal condition is noted
Steering wheel and linkage	I	I	I	I	I	I
Power steering fluid & lines (2)	I	I	I	I	I	I
Drive shaft boots	I	I	I	I	I	I
Safety belts, buckles & anchorages	I	I	I	I	I	I
Lubricate locks, hinges & hood latch	I	I	I	I	I	I

Chart Symbols:

I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.

R - Replace or change.

(2) Refer to "FLUID CHART" in Owner's Manual.

(7) Replace every 15,000 km or 1 year. More frequent maintenance is required if under dusty driving conditions.

(8) Change the brake fluid every 2 years if the vehicle is mainly driven under severe conditions:

Driving in hilly or mountainous terrain, or
Towing a trailer frequently.

(9) More frequent maintenance is required if under severe conditions : short distance driving, extensive idling, frequent low-speed operation in stop and go traffic or driving in dusty conditions.

(10) The transaxle fluid change is not required. Also, routine inspection of the fluid is not required.Transaxle fluid inspection is only required if there is a symptom indicating a concern with the fluid.

(11) Tire condition should be inspected before driving and tire pressure should be checked each time you fill your fuel tank or at least once a month using a tire pressure gauge.

(12) If necessary, rotate and balance wheels.

OWNER INSPECTIONS AND SERVICES

While Operating The Vehicle

Horn Operation

Blow the horn occasionally to make sure it works. Check all the button locations.

Brake System Operation

Be alert for abnormal sounds, increased brake pedal travel or repeated pulling to one side when braking. Also, if the brake warning light goes on, or flashes, something may be wrong with part of the brake system.

Exhaust System Operation

Be alert to any changes in the sound of the system or the smell of the fumes. These are signs that the system may be leaking or overheating. Have the system inspected and repaired immediately.

Tires, Wheels and Alignment Operation

Be alert to any vibration of the steering wheel or the seats at normal highway speeds. This may mean a wheel needs to be balanced. Also, a pull right or left on a straight, level road may show the need for a tire pressure adjustment or a wheel alignment.

Steering System Operation

Be alert to changes in the steering action. An inspection is needed when the steering wheel is hard to turn or has too much free play, or if unusual sounds are noticed when turning or parking.

Headlight Aim

Take note of the light pattern occasionally. Adjust the headlights if the beams seem improperly aimed.

At Each Fuel Fill

A fluid loss in any system may indicate a problem. Have the system inspected and repaired immediately.

Engine Oil Level

Check the oil level and add oil if necessary. The best time to check the engine oil level is when the oil is warm.

After stopping the engine, wait a few minutes for the oil to drain back to the oil pan.
Pull out the oil level indicator (dip stick).
Wipe it clean, and push the oil level indicator back down all the way.
Pull out the oil level indicator and look at the oil level on it.
Add oil, if needed, to keep the oil level above the MIN line and within the area labeled "Operating Range." Avoid overfilling the engine, since this may cause engine damage.
Push the indicator all the way back down into the engine after taking the reading.

If you check the oil level when the oil is cold, do not run the engine first. The cold oil will not drain back to the pan fast enough to give a true oil level reading.

Engine Coolant Level and Condition

Check the coolant level in the coolant reservoir tank and add coolant if necessary. Inspect the coolant. Replace dirty or rusty coolant.

Windshield Washer Fluid Level

Check the washer fluid level in the reservoir. Add fluid if necessary.

At Least Monthly

Tire And Wheel Inspection and Pressure Check

Check the tires for abnormal wear or damage. Also check for damaged wheels. Check the tire pressure when the tires are cold (check the spare also, unless it is a stowaway). Maintain the recommended pressures that are on the tire placard.

Light Operation

Check the operation of the license plate light, the headlights (including the high beams), the parking lights, the fog lights, the taillight, the brake lights, the turn signals, the backup lights and the hazard warning flasher.

Fluid Leak Check

Periodically inspect the surface beneath the vehicle for water, oil, fuel or other fluids, after the vehicle has been parked for a while. Water dripping from the air conditioning system after use is normal. If you notice fuel leaks or fumes, find the cause and correct it at once.

At Least Twice a Year

Power Steering System Reservoir Level

Check the power steering fluid level. Keep the power steering fluid at the proper level. Refer to Section 6A, Power Steering System.

Brake Master Cylinder Reservoir Level

Check the fluid and keep it at the proper level. A low fluid level can indicate worn disc brake pads which may need to be serviced. Check the breather hole in the reservoir cover to be free from dirt and check for an open passage.

Weather-Strip Lubrication

Apply a thin film silicone grease using a clean cloth.

Each Time The Oil is Changed

Automatic Transaxle Fluid

Refer to "Transaxle Fluid Level Checking Procedure" in Section 5A, AISIN 55-51LE Automatic Transaxle.

Manual Transaxle

Check the oil level and add oil as required. Refer to Section 5B, Five-Speed Manual Transaxle.

Brake System Inspection

This inspection should be done when the wheels are removed for rotation. Inspect the lines and the hoses for proper hookup, binding, leaks, cracks, chafing, etc. Inspect the disc brake pads for wear. Inspect the rotors for surface condition. Inspect other brake parts, including the parking brake, etc., at the same time. Check the parking brake adjustment. Inspect the brakes more often if habit or conditions result in frequent braking.

Steering, Suspension and Front Drive Axle Boot and Seal Inspection

Inspect the front and rear suspension and the steering system for damaged, loose, or missing parts; signs of wear; or lack of lubrication. Inspect the power steering lines and the hoses for proper hookup, binding, leaks, cracks and chafing, etc. Clean and inspect the drive axle boot and seals for damage, tears, or leakage. Replace the seals if necessary.

Exhaust System Inspection

Inspect the complete system (including the catalytic converter, if equipped). Inspect the body near the exhaust system. Look for broken, damaged, missing, or out-of-position parts, as well as open seams, holes, loose connections, or other conditions which could cause heat buildup in the floor pan or could let exhaust fumes seep into the trunk or passenger compartment.

Throttle Linkage Inspection

Inspect the throttle linkage for interference or binding, damaged, or missing parts. Lubricate all linkage joints and throttle cable joints, the intermediate throttle shaft bearing, the return spring at throttle valve assembly, and the accelerator pedal sliding face with suitable grease. Check the throttle cable for free movement.

Engine Drive Belts

Inspect all belts for cracks, fraying, wear, and proper tension. Adjust or replace the belts as needed.

Hood Latch Operation

When opening the hood, note the operation of the secondary latch. It should keep the hood from opening all the way when the primary latch is released. The hood must close firmly.

At Least Annually

Lap and Shoulder Belts Condition and Operation

Inspect the belt system, including the webbing, the buckles, the latch plates, the retractor, the guide loops and the anchors.

Movable Head Restraint Operation

On vehicles with movable head restraints, the restraints must stay in the desired position.

Spare Tire and Jack Storage

Be alert to rattles in the rear of the vehicle. The spare tire, all the jacking equipment, and the tools must be securely stowed at all times. Oil the jack ratchet or the screw mechanism after each use.

Key Lock Service

Lubricate the key lock cylinder.

Body Lubrication Service

Lubricate all the body door hinges including the hood, the fuel door, the rear compartment hinges and the latches, the glove box and the console doors, and any folding seat hardware.

Transaxle Neutral Switch Operation on Automatic Transaxle

Caution : Adhere to the following precautions. Failure to do so can cause injuries and property damage.

Firmly apply the parking brake and the regular brakes.
Do not use the accelerator pedal.
Be ready to turn the ignition OFF if the vehicle starts.

On automatic transaxle vehicles, try to start the engine in each gear. The starter should crank only in P (Park) and in N (Neutral).

Parking Brake and Transaxle P (Park) Mechanism Operation

Caution : To reduce the risk of personal injury or property damage, be prepared to apply the regular brakes if the vehicle begins to move.

Park on a fairly steep hill with enough room for movement in the downhill direction. To check the parking brake, with the engine running and the transaxle in N (Neutral), slowly remove foot pressure from the regular brake pedal (until only the parking brake is holding the vehicle).

To check the automatic transaxle P (Park) mechanism’s holding ability, release all brakes after shifting the transaxle to P (Park).

Underbody Flushing

Flushing the underbody will remove any corrosive materials used for ice and snow removal and dust control. At least every spring, clean the underbody. First, loosen the sediment packed in closed areas of the vehicle. Then flush the underbody with plain water.

Engine Cooling System

Inspect the coolant and freeze protection fluid. If the fluid is dirty or rusty, drain, flush and refill the engine cooling system with new coolant. Keep the coolant at the proper mixture in order to ensure proper freeze protection, corrosion protection and engine operating temperature. Inspect the hoses. Replace the cracked, swollen, or deteriorated hoses. Tighten the clamps. Clean the outside of the radiator and the air conditioning condenser. Wash the filler cap and the neck. Pressure test the cooling system and the cap in order to help ensure proper operation.

Recommended Fluids and Lubricants

Usage	Capacity	Fluid/Lubricant
Engine Oil	2.4D : 4.5L (4.8 qt)	ACEA A3/B3 or ACEA A3/B4 OW-X, 5W-X, X=30 or 40
	3.2D : 7.4L (7.8 qt)	.
	2.0S DSL : 6.2L (6.6 qt)	ACEA C3 5W-40, OW-40
Engine Coolant	2.4D/2.0S DSL : 9.0L (9.5 qt) 3.2D: 10.0L (10.6 qt)	Dex-cool coolant
Brake Fluid	0.67L (0.71 qt)	DOT-4
Clutch Fluid	0.06L (0.06 qt)	DOT-4
Power Steering System Fluid	1.1L (1.2 qt)	DEXRON® III, DEXRON®II D
Automatic Transaxle	2.4D/3.2D : 6.85 ± 0.15L (7.24 ± 0.16 qt) 2.0S DSL : 7.11 ± 0.15L (7.51 ± 0.15 qt)	JWS 3309 US ATF
Manual Transaxle	FWD : 2.1L (2.2 qt) AWD : 2.3L (2.4 qt)	SAE 75W-90
Transfer Case	0.8 ± 0.1L (0.85 ± 0.1 qt)	Synthetic hypoid 75W-90
Differential Carrier Assembly Fluid	0.6 ± 0.1L (0.63 ± 0.1 qt)	Synthetic hypoid 75W-90
Manual Transaxle Shift Linkage	As needed	Silicone grease
Key Lock Cylinders	As needed	Silicone grease
Automatic Transaxle Shift Linkage	As needed	Silicone grease
Floor Shift Linkage Points	As needed	Engine oil
Hood Latch Assembly Pivots and Spring Anchor Release Pawl	As needed	Engine oil Multipurpose-type grease meeting requirements NLGI No. 1 or 2
Hood and door hinges Fuel door hinge Rear compartment lid hinges	As needed	Engine oil
Weatherstripping	As needed	Silicone grease

GENERAL DESCRIPTION AND SYSTEM OPERATION

General Repair Instructions

If a floor jack is used, park the vehicle on level ground, “block” the front or rear wheels, set the jack against the frame, raise the vehicle and support it with chassis stands and then perform the service operation.
Before performing the service operation, disconnect the negative battery cable in order to reduce the chance of cable damage and burning due to short-circuiting.
Use a cover on the body, the seats and the floor to protect them against damage and contamination.
Handle brake fluid and antifreeze solution with care as they can cause paint damage.
The use of proper tools, and the recommended essential and available tools where specified, are important for efficient and reliable performance of the service repairs.
Use genuine parts.
Discard used cotter pins, gaskets, O-rings, oil seals, lock washers, angle-torqued fastener and self-locking nuts. Prepare new ones for installation. Normal function of these parts cannot be maintained if these parts are reused.
Keep the disassembled parts neatly in groups to facilitate proper and smooth reassembly.
Keep attaching bolts and nuts separated, as they vary in hardness and design depending on the position of the installation.
Clean the parts before inspection or reassembly.
Also clean the oil parts, etc. Use compressed air to make certain they are free of restrictions.
Lubricate rotating and sliding faces of parts with oil or grease before installation.
When necessary, use a sealer on gaskets to prevent leakage.
Carefully observe all specifications for bolt and nut torques.

When service operation is complete, make a final check to be sure service was done properly and the problem was corrected.

GENERAL DESCRIPTION

Vehicle and Component Identification

Passenger Car Vehicle Identification Number - EU Type

VIN Plate Location

The vehicle identification number (VIN) plate is attached to the top of the front panel support.

VIN Plate Type A

Manufacturer's Name
EC Whole Vehicle Type Approval No or Built date.
VIN (Vehicle Identification Number)
GVW (Gross Vehicle Weight)
Combination Weight (GVW + Braked Trailer Weight)
Maximum Permissible Axle Weight - Front
Maximum Permissible Axle Weight - Rear

VIN Plate Type B

Manufacturer's Name
VIN (Vehicle Identification Number)
Model
Engine Type
Body Color

Engraved VIN Location

The vehicle identification number (VIN) is engraved in the top right side of the bulkhead.

Engine Number Location (H24D)

The engine number is stamped on the cylinder block under the No. 4 exhaust manifold of the engine.

Engine Number (H24D)

Engine Number Location (HFV6 3.2D)

The engine number is stamped on the cylinder block under the No. 6 exhaust manifold of the engine.

Engine Number (HFV6 3.2D)

Component ID
Engine Broadcast Code
Plant Code ('H'=Holden)
Build Year ('06' = 2006)
Julian Date ('070' = built on day 70)
Build Sequence Number

Engine Number Location (2.0S DSL)

The engine number is stamped on the cylinder block under the No. 4 intake manifold of the engine.

Engine Number (2.0S DSL)

Engine Type (Z : Diesel)
Engine Size (20 : 2.0L)
Cam Mechanism (S : SOHC, D : DOHC)
Engine Generation Code (0 : Pilot, 1 : Production, 2 : Upgrade)
Sequence Number
Manufacturer's Country (K : Korea)

Body Identification Number Plate

P/O Number
Check Digit
Drive
Body Type
Production Month
Production Date
Sequential Number
Trunk Lid
Exterior Color
Export Country
Car Type

Body Identification Number Plate Location

The body identification number plate is attached to the top of the front panel support.

Manual Transaxle Identification Number Plate Location

The manual transaxle identification number is attached to the top of the transmission case near the engine.

Automatic Transmission Identification Number Plate (AISIN 55-51LE)

Model Number
I.D. Code
Part Number
Serical Number.

Automatic Transaxle Identification Number Plate Location

Vehicle Lifting Procedures

Caution : To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed.

Caution : To avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.

Notice : Perform the following steps before beginning any vehicle lifting or jacking procedure :

Remove or secure all of the vehicle's contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure.
The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents.
The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment's manufacturer.
Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface.
Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components.

Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle's contents.

Vehicle Lifting Points

Frame contact lift - front
Frame contact lift - rear