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SECTION 2B

WHEEL ALIGNMENT

SPECIFICATIONS

Wheel Alignment Specifications

Suspension
Camber
Caster
Toe
Steering
Wheel Angle
Thrust
Angle
Front
-0.55° ± 0.75°
2.18° ± 0.73°
0.1° ± 0.08°
0.0° ± 2.5°
-
Rear
-0.35° ± 0.5°
-
0.09° ± 0.1°
-
0.0° ± 0.15°

Note : The above alignment specifications are with the vehicle in a curve condition.

Difference Between Left and Right

Application
Front
Rear
Camber
1.05° max
0.85° max
Caster
2.91° max
-
Toe-in
0.18° max
0.19° max

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Rear Upper Control Arm to Frame Bolt
110 N•m
81 lb-ft
Strut to Knucle Nut and Bolt
180 N•m
133 lb-ft
Tie Rod Jam Nut
60 N•m
44 lb-ft
Toe Link to Frame Fastener Bolt
110 N•m
81 lb-ft

DIAGNOSIS

Tire Diagnosis

Irregular and Premature Wear

Irregular and premature tire wear has many causes. Some of them are incorrect inflation pressures, lack of regular rotation, poor driving habits, or improper wheel alignment. If the wheel alignment is reset because of tire wear, always reset the toe as close to zero degrees as the specification allows. Refer to "Rear Toe Adjustment" in this section.
Rotate the tires if
Check wheel alignment if

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Tread Wear Indicators

The original equipment tires have built-in tread wear indicators to show when the tires need replacement. These indicators appear as bands when the tire tread depth becomes shallow. Tire replacement is recommended when the indicators appear in three or more grooves at six locations.

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Radial Tire Waddle

Waddle is side-to-side movement at the front or rear ofthe vehicle. It is caused by the steel belt not being straight within the tire, or by excessive lateral runout of the tire or wheel. It is most noticeable at low speeds, 8 to 48 km/h (5 to 30 mph), but may appear as ride roughness at 80 to 113 km/h (50 to 70 mph).
The vehicle must be road tested to determine which end of the vehicle has the faulty tire. The rear end of the vehicle will shake from side to side or "waddle" if the waddle tire is on the rear of the vehicle. From the driver's seat, it feels as though someone is pushing on the side of the vehicle. If the faulty tire is on the front of the vehicle, the waddle is more visual. The front sheet metal appears to be moving back and forth, and the driver's seat feels like the pivot point in the vehicle.
Waddle can be diagnosed using the method of substitutingknown good tire and wheel assemblies on the problemvehicle.
  1. Road test the vehicle to determine if the waddle is coming from the front or the rear of the vehicle.
  2. Install good tires and wheels from a similar vehicle in place of those on the offending end of the problem vehicle. If the source of the waddle is not obvious, change the rear tires.
  3. Road test the vehicle. If there is improvement, install the original tires to find the offending tire. If there is no improvement, install good tires in place of all four offending tires.
  4. Install original tires one at a time to find the offending tire.

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Radial Tire Lead/Pull

Lead/pull is the deviation of the vehicle from a straight path on a level road with no pressure on the steering wheel. Lead is usually caused by
The way in which a tire is built can produce lead/pull in the vehicle. Off-center belts on radial tires can cause the tire to develop a side force while the vehicle rolls straight down the road. If one side of the tire has even a little larger diameter than the diameter of the other side, the tire will tend to roll to one side. Unequal diameters will cause the tire to develop a side force which can produce vehicle lead/pull.
The radial lead/pull diagnosis chart should be used to determine whether the problem originates from an alignmentproblem or from the tires. Part of the lead diagnosis procedure calls for tire rotation that is different from the proper tire rotation pattern. If a medium- to highmileage tire is moved to the other side of the vehicle, be sure to check for ride roughness. Rear tires will not cause lead/pull.

Radial Tire Lead/Pull Diagnosis Chart

StepActionValue(s)YesNo
1
  1. Perform wheel alignment preliminary inspection.
  2. Check the brakes for dragging.
  3. Road test the vehicle.
Does the vehicle lead/pull?
-
Go to Step 2
System OK
2
  1. Cross switch the front tire and wheel assemblies.
  2. Road test the vehicle.
Does the vehicle lead/pull?
-
Go to Step 3
System OK
3
Check the front wheel alignment.
Is the alignment within specifications?
-
Go to Step 4
Adjust alignment
4
Compare the front camber and front caster to specifications.
Are they within specifications?
-
Go to Step 7
Go to Step 5
5
Check the vehicle frame.
Is the frame bent?
-
Go to Step 6
Go to Step 1
6
Straighten the frame.
Is the repair complete?
-
Go to Step 3
-
7
  1. The probable cause is the tires.
  2. Switch the left front tire and wheel assembly with the left rear tire and wheel assembly.
  3. Road test the vehicle.
Does the vehicle still lead/pull?
-
Go to Step 9
Go to Step 8
8
Switch the left front tire and wheel assembly with the left rear tire and wheel assembly and replace the left front tire.
Is the repair complete?
-
System OK
Go to Step 1
9
  1. Switch the right front tire and wheel assembly with the right rear tire and wheel assembly.
  2. Road test the vehicle.
Does the vehicle still lead/pull?
-
Go to Step 1
Go to Step 10
10
Switch the right front tire and wheel assembly with the right rear tire and wheel assembly and replace the right front tire.
Is the repair complete?
-
System OK
Go to Step 1

Vibration Diagnosis

Wheel imbalance causes most highway speed vibrationproblems. A vibration can remain after dynamic balancingbecause
Measuring tire and wheel free runout will uncover only part of the problem. All three causes, known as loaded radial runout, must be checked using the method of substitutinga known good tire and wheel assembly on the problem vehicle.
Low-speed vibrations, which occur below 64 km/h (40 mph), are usually caused by runout. High-speed vibrations, which occur above 64 km/h (40 mph), can be caused by either imbalance or runout.

Preliminary Checks

Prior to performing any work, always road test the car and perform a careful visual inspection for

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Tire Balancing

Balancing is the easiest procedure to perform and should be done first if the vibration occurs at high speeds. Do an off-vehicle, two-plane dynamic balance first to correct any imbalance in the tire and wheel assembly.
An on-vehicle finish balance will correct any brake drum, rotor, or wheel cover imbalance. If balancing does not correct the high-speed vibration, or if the vibration occurs at low speeds, runout is the probable cause.

Runout

Runout can be caused by the tire, the wheel, or the waythe wheel is attached to the vehicle. To investigate the possibility of wheel runout, refer to the following proceduresas well as the wheel runout diagnosis chart in this section.
  1. If runout is suspected, measure the on-vehicle free lateral and free radial runout of the tire and wheel assembly. Refer to Section 2E, Tires and Wheels.Both the free lateral and the free radial runout should be less than 0.8 mm (0.03 inch). If either measurement exceeds this number, proceed to step 2.
  2. Mount the tire and the wheel on a dynamic balancing machine and remeasure the free lateral and the free radial runout. Record the amount of the free lateral and the free radial runout and the location of the highest measurement. Refer to Section 2E, Tires and Wheels.If the free radial or the free lateral runout exceeds 1.0 mm (0.04 inch) at the tire tread, proceed to Step 4.
  3. Measure the wheel runout. Refer to Section 2E, Tires and Wheels.If the wheel exceeds specifications, replace it.
  4. Deflate the tire and match-mount the high radial runout point of the tire to the low radial runout point of the wheel. Reinflate the tire and mount it on the dynamic balancing machine. Measure and record the free radial and the free lateral runout and their locations. In many cases, match mounting the tire on the wheel will bring the tire and wheel assembly's free runout into an acceptable range of 1.0 mm (0.04 inch) or less.
  5. If the free runout of the tire and wheel assembly is 1.0 mm (0.04 inch) or less when it was measured off the vehicle, yet exceeds 1.0 mm (0.04 inch) when measured on the vehicle, the attachment of the tire and wheel assembly to the hub is the probable cause of the vibration. Rotate two of the assembly's wheel nuts and recheck the runout. Refer to Section 2E, Tires and Wheels.Several positions may have to be tried to find the best location for the nuts.
  6. If the tire and wheel assembly free runout cannot be reduced to 1.0 mm (0.04 inch) or less, remove the assembly.
    1. Measure the hub stud runout using a dial indicator set with a magnetic base.
    2. Zero the dial indicator set button on one stud.
    3. Gently lift the set button off the stud. Rotate the flange to position the next stud against the dial indicator set.
    4. Record the runout of all the studs. The dial indicator should read zero when it is repositioned on the first stud that was checked.
    5. If the runout of hub stud exceeds 0.04 mm (0.002 inch), the hub stud or the hub and bearing assembly should be replaced.
Whenever a tire is rotated on the wheel, or whenever atire or wheel is replaced, rebalance the assembly.

Wheel Runout Diagnosis Chart

StepActionValue(s)YesNo
1
Road test the vehicle to verify the vibration complaint.
Are the customer's concerns verified?
-
Go to Step 2
System OK
2
  1. Perform a vibration diagnosis preliminary check.
  2. Repair any of the problems found.
Is the vibration still present?
-
Go to Step 3
System OK
3
Determine at what speed the vibration is present.
Is the vibration over 64 km/h (40 mph)?
-
Go to Step 4
Go to Step 6
4
Perform an off-vehicle dynamic wheel balance.
Is the vibration still present?
-
Go to Step 5
System OK
5
Perform an on-vehicle finish balance.
Is the vibration still present?
-
Go to Step 6
System OK
6
Perform a free lateral and a radial on-vehicle runout check.
Does the runout match the value specified?
0.8 mm (0.03 in.)
Go to Step 4
Go to Step 7
7
Perform a free lateral and a free radial off-vehicle runout check.
Does the runout match the value specified?
1.0 mm (0.04 in.)
Go to Step 8
Go to Step 12
8
  1. Index the tire and wheel assembly on the hub studs.
  2. Obtain the least amount of hub runout possible.
Does the runout match the value specified?
0.04 mm (0.002 in.)
Go to Step 9
Go to Step 14
9
Perform an off-vehicle dynamic wheel balance.
Is the vibration still present?
-
Go to Step 10
System OK
10
Perform an on-vehicle finish balance.
Is the vibration still present?
-
Go to Step 11
System OK
11
  1. Check for any engine driveline imbalance.
  2. Thoroughly inspect the drive axles and the constant velocity joints.
  3. Repair any problems found.
Are the repairs complete?
-
Go to Step 1
-
12
  1. Match-mount the tire on the wheel.
  2. Perform a free lateral and a free radial off-vehicle runout check.
Does the runout match the value specified?
0.8 mm (0.03 in.)
Go to Step 9
Go to Step 13
13
  1. Dismount the tire from the wheel of the suspected assembly.
  2. Measure the runout of the wheel.
Does the runout match the value specified?
0.8 mm (0.03 in.)
Go to Step 15
Step 16
14
Measure the hub flange runout.
Does the runout match the value specified?
0.04 mm (0.002 in.)
Go to Step 9
Go to Step 17
15
Replace the tire.
Is the repair complete?
-
Go to Step 1
-
16
Replace the wheel.
Is the repair complete?
-
Go to Step 1
-
17
Replace the hub.
Is the repair complete?
-
Go to Step 1
-

Preliminary Inspection

Checks
Action
Check the tires for proper inflation pressures and normaltread wear.
Inflate the tires to the proper tire pressure. Replace the tires as needed.
Check the wheel bearings for looseness.
Replace the hub and bearing assembly.
Check for loose ball joints and tie rod ends.
Tighten the ball joints and the tie rods.
Check the runout of the wheels and the tires.
Measure and correct the tire runout.
Check the vehicle trim heights.
Correct the trim heights. Make the correction before adjusting the toe.
Check for loose rack and pinion mounting.
Tighten the mounting brackets for the rack and pinion assembly.
Check for improperly operating struts.
Replace the strut assembly.
Check for loose control arms.
Tighten the control arm attachment bolts. Replace thecontrol arm bushings as needed.

Front Caster Adjustment

The front caster is not adjustable. If the front caster angle is not within specifications, inspect for suspension support misalignment or front suspensiondamage. Replace any damaged suspension components as necessary.

Front Camber Adjustment

  1. Raise and support the vehicle.
  2. Remove the wheel and tire assemblies.
  3. Remove the strut to knuckle nuts and bolts. Discard the nuts and bolts.

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  1. If the strut has not been previously modified, perform the following procedure:
    1. Disconnect the strut from the knuckle.
    2. If increasing negative camber, remove material from the outside of the lower strut hole.
    3. If decreasing negative camber, remove material from the inside of the lower strut hole.

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  1. Loosely install new strut to knuckle nuts and bolts.

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  1. Adjust the camber to specifications by moving the top of the tire in or out as necessary.
  2. Tighten strut to knuckle nuts and bolts.

Tighten
Tighten the nuts and bolts to 180 N•m (133 lb-ft).

  1. Install the wheel and tire assemblies.

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Front Toe Adjustment

  1. Position and lock the steering wheel with the vehicle with the wheels in the straight forward position.
  2. Loosen both inner tie rod jam nuts.

Important : The inner tie rod must rotate freely from the boot seal surface. Do not allow the boot to rotate.

  1. Loosen the inner tie rod seal to boot surface.
  2. Use a wrench on the tie rod flats to increase or decrease the toe angle specifications.
  3. Tighten the inner tie rod jam nuts.

Tighten
Tighten the jam nuts to 60 N•m (44 lb-ft).

  1. Inspect the toe angle to ensure proper adjustment and adjust as necessary.

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Rear Camber Adjustment

  1. Loosen the upper control arm-to-frame fastener enough to allow movement.

Important : The frame of the vehicle is slotted, turning the cam nut will move the camber in to the designated location.

  1. Rotate the upper control arm-to-frame fastener in the direction necessary to the correct the camber measurement.
  2. Snug the upper control arm-to-frame fastener, do not tighten at this time.
  3. Reinspect the rear camber specifications and adjust as necessary.
  4. Hold the nut and tighten the upper control arm-to-frame bolt.

Tighten
Tighten the bolt to 110 N•m (81 lb-ft).

  1. Repeat the procedure for the other rear wheel.

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Rear Toe Adjustment

  1. Loosen the toe link-to-frame fastener enough to allow for movement.
  2. Rotate the toe link cam nut in the direction necessary to correct the toe angle.
  3. Snug the toe link-to-frame fastener, do not tighten at this time.
  4. Reinspect the rear toe specifications and adjust as necessary.
  5. Hold the nut and tighten the link-to-frame fastener bolt.

Tighten
Tighten the bolt to 110 N•m (81 lb-ft).

  1. Repeat the procedure for the other rear wheel.

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GENERAL DESCRIPTION AND SYSTEM OPERATION

Four Wheel Alignment

The first responsibility of engineering is to design safe steering and suspension systems. Each component must be strong enough to withstand and absorb extreme punishment. Both the steering system and the front andthe rear suspension must function geometrically with thebody mass.
The steering and the suspension systems require that the front wheels self-return and that the tire rolling effort and the road friction be held to a negligible force in order to allow the customer to direct the vehicle with the least effort and the most comfort.
A complete wheel alignment check should include measurements of the rear toe and camber.
Four-wheel alignment assures that all four wheels will berunning in precisely the same direction.
When the vehicle is geometrically aligned, fuel economyand tire life are at their peak, and steering and performanceare maximized.

Toe

Toe-in is the turning in of the tires, while toe-out is theturning out of the tires from the geometric centerline orthrust line. The toe ensures parallel rolling of the wheels.
The toe serves to offset the small deflections of the wheel support system which occur when the vehicle is rolling forward. The specified toe angle is the setting which achieves 0 degrees of toe when the vehicle is moving.
Incorrect toe-in or toe-out will cause tire wear and reducedfuel economy. As the individual steering and suspensioncomponents wear from vehicle mileage, additional toe will be needed to compensate for the wear.
Always correct the toe dimension last.

Caster

Caster is the tilting of the uppermost point of the steeringaxis either forward or backward from the vertical when viewed from the side of the vehicle. A backward tilt is positive, and a forward tilt is negative. Caster influencesdirectional control of the steering but does not affect tirewear. Weak springs or overloading a vehicle will affect caster. One wheel with more positive caster will pull towardthe center of the car. This condition will cause the car to move or lean toward the side with the least amount of positive caster. Caster is measured in degrees and is not adjustable.

Camber

Camber is the tilting of the top of the tire from the verticalwhen viewed from the front of the vehicle. When the tires tilt outward, the camber is positive. When the tires tilt inward, the camber is negative. The camber angle is measured in degrees from the vertical. Camber influencesboth directional control and tire wear.
If the vehicle has too much positive camber, the outsideshoulder of the tire will wear. If the vehicle has too muchnegative camber, the inside shoulder of the tire will wear.

Steering Axis Inclination

Steering axis inclination (SAI) is the tilt at the top of thesteering knuckle from the vertical. Measure the SAI angle from the true vertical to a line through the center of the strut and the lower ball joint as viewed from the front of the vehicle.
SAI helps the vehicle track straight down the road and assists the wheel back into the straight ahead position. SAI on front wheel drive vehicles should be negative.

Included Angle

The included angle is the angle measured from the camber angle to the line through the center of the strut and the lower ball joint as viewed from the front of the vehicle.
The included angle is calculated in degrees. Most alignment racks will not measure the included angle directly. To determine the included angle, subtract the negative or add the positive camber readings to the steering axis inclination (SAI).

Scrub Radius

The scrub radius is the distance between true vertical and the line through the center of the strut and lower ball joint to the road surface. Scrub radius is built into the design of the vehicle. Scrub radius is not adjustable.

Setback

The setback is the distance in which one front hub andbearing assembly may be rearward of the other front hub and bearing assembly. Setback is primarily caused by a road hazard or vehicle collision.

Turning Angle

The turning angle is the angle of each front wheel to thevertical when the vehicle is making a turn.


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