Timing Belt Removal
Special Tools
• | EN-48245 Camshaft Locking Tool |
• | EN-48246 Crankshaft Locking Tool |
For equivalent regional tools, refer to Special Tools .
- Remove the wiring harness plug (2).
- Remove 4 wiring harness clips (1) from the bracket (3).
- Remove the 2 nuts (2) from the wiring harness bracket (1).
- Remove the wiring harness bracket (1).
- Remove the 4 vacuum pump bolts (2).
- Remove the vacuum pump (1).
- Remove the vacuum pump gasket (3).
- Rotate the crankshaft to the markings at the crankshaft sprocket and oil pump cover.
Note:
• | Examine that the bore (1) in the camshaft (2) is on top. |
• | Examine the correct positions of the camshaft and the crankshaft. |
- Rotate the camshaft (1) to the shown position.
- Install the EN-48246 locking tool (1) to fix the camshaft and install the bolts (2) and tighten to 12 N·m (107 lb in).
- Remove the lower crankcase closure bolt (5).
- Install EN-48245 locking tool (4) into the lower crankcase hole (3). Turn the crankshaft to TDC until the tool engages in the crankshaft.
- Loosen the timing belt tensioner bolt (2).
- Turn the timing belt tensioner with an hex-key (1) clockwise until the timing belt is solved.
- Remove the timing belt (1).
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