Sump Replacement - Automatic Transmission 6T45
Removal Procedure
- Raise vehicle by its full height. Refer to Lifting and Jacking the Vehicle .
- Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement .
- Remove drivetrain and front suspension frame replacement. Refer to Drivetrain and Front Suspension Frame Replacement
- Remove the generator and air conditioning compressor and power steering pump belt. Refer to Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement .
- Remove the charge air cooler inlet air tube bolt (4).
- Remove the 2 hose clamps (3).
- Remove the 3 air charge air cooler inlet air tube bolts (1).
- Remove the charge air cooler inlet air tube (2).
Note: Do not remove the bolts.
- Loosen the 2 air conditioning compressor upper bolts (1).
- Remove the 2 air conditioning compressor lower bolts (5)
Note: Pull carefully do not damage the air conditioning compressor.
- Pull the solved air conditioning compressor (2) forward.
- Remove the 2 air conditioning compressor bracket bolts (4).
- Remove the air conditioning compressor bracket (3).
- Remove the 3 sump to transmission bolts (1).
Note: Mark the positions of the sump bolts, because of different length.
- Remove the 13 sump bolts (3).
- Remove the 2 sump bolts (2).
Note:
• | Be carefully do not damage the sump and sump sealing surface. Refer to Separating Parts . |
- Remove the sump.
Installation Procedure
Note:
• | Ensure that the sump sealing surface is clear of oil, grease and old gasket material. |
• | Do not coat sealant on the sump bolt holes, it could damage the sump bolt threads or the engine block. |
- Coat sealant on the sump sealing surface (1).
- Install the sump (1).
Caution: Refer to Fastener Caution in the Preface section.
- Install the 2 sump bolts (2) and tighten to 11 N·m (98 lb in).
- Install the 13 sump bolts (3) and tighten in evenly sequence to 11 N·m (98 lb in).
- Install the 3 sump to transmission bolts (1) and tighten to 50 N·m (37 lb ft).
Note: Pull carefully do not damage the air conditioning compressor.
- Pull the solved air conditioning compressor (2) forward.
- Install the air conditioning compressor bracket (3).
- Install the 2 air conditioning compressor bracket bolts (4) 22 N·m (17 lb ft).
- Remove the 2 air conditioning compressor lower bolts (5) 22 N·m (17 lb ft).
- Tighten the 2 air conditioning compressor upper bolts (1) to 22 N·m (17 lb ft).
- Install the charge air cooler inlet air tube (2).
- Install the 3 charge air cooler inlet air tube bolts (1) and tighten to 10 N·m (89 lb in).
- Install the 2 hose clamps (3).
- Install the charge air cooler inlet air tube bolt (4) and tighten to 10 N·m (89 lb in).
- Install the generator and air conditioning compressor and power steering pump belt. Refer to Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement .
- Install drivetrain and front suspension frame replacement. Refer to Drivetrain and Front Suspension Frame Replacement .
- Install the front compartment insulator. Refer to Front Compartment Insulator Replacement .
- Lower vehicle full height.
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