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Engine Flywheel Replacement

Special Tools

    • EN-45000 Remover Oil Seal
    • EN-48251 Installer Oil Seal
    • EN-652 Locking Tool

For equivalent regional tools, refer to Special Tools .

Removal Procedure

  1. Remove the transmission:
  2. • For automatic transmission refer to Transmission Replacement : 2.0L Diesel LNP → 1.6L LXT, L2W, LDE and 1.8L 2H0 → 2.0L Diesel LLW .
    • Remove the torque converter. Refer to Torque Converter Removal .
    • For manual gearbox refer to Transmission Replacement .
    • Remove the clutch refer to Clutch Pressure and Driven Plate Replacement : LUJ, LUW, 2H0 - MF3, MZ0, MZ4, MR5 → LBS , LNP with MYJ → D33 → D16 and D20 .

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  3. Install EN-652 locking tool (1) to fix the engine flywheel.

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  5. Remove and DISCARD the 6 engine flywheel bolts (2).
  6. Remove the engine flywheel (1).
  7. Check the crankshaft rear oil seal (1) replace if necessary.

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    Note: Be careful do not damage the sealing surfaces.

  9. Use EN-45000 remover (1) to remove the crankshaft rear oil seal (2).
  10. Remove the crankshaft rear oil seal (2).

Installation Procedure


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  1. Use the EN-48251 installer (2) to install a NEW crankshaft rear oil seal (1).
  2. Install the NEW crankshaft rear oil seal (1).

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  4. Install the engine flywheel (1).
  5. Note: Clean thread before insert bolt with locking compound (red). The maximum installation time including torque check is 10 minutes.

  6. Install the 6 NEW engine flywheel bolts (2).

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  8. Install EN-652 locking tool (1) to fix the engine flywheel.
  9. Caution: Refer to Fastener Caution in the Preface section.

    Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.

  10. Tighten the 6 NEW engine flywheel bolts to 105 N·m (77 lb ft).
  11. Install the torque converter. Refer to Torque Converter Installation .
  12. Install the transmission. Refer to Transmission Replacement : 2.0L Diesel LNP → 1.6L LXT, L2W, LDE and 1.8L 2H0 → 2.0L Diesel LLW .
  13. Install the transmission:
  14. • For automatic transmission refer to Transmission Replacement : 2.0L Diesel LNP → 1.6L LXT, L2W, LDE and 1.8L 2H0 → 2.0L Diesel LLW .
    • Install the torque converter. Refer to Torque Converter Removal .
    • For manual gearbox refer to Transmission Replacement .
    • Install the clutch refer to Clutch Pressure and Driven Plate Replacement : LUJ, LUW, 2H0 - MF3, MZ0, MZ4, MR5 → LBS , LNP with MYJ → D33 → D16 and D20 .
   


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