Fuel Feed Pipe Replacement — 1.6L LDE and LXV
Removal Procedure
Warning: Refer to Petrol/Petrol Vapours Warning in the Preface section.
Warning: Refer to Battery Disconnect Warning in the Preface section.
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Unclip the fuel feed pipe (1) from the fuel feed pipe clip (2).
- Release the fuel feed pipe (1) from the multiport fuel injection fuel rail (3) and remove the fuel feed pipe.
- Remove the exhaust pipe front hanger bolts (2).
- Remove and DISCARD the frame rear bolt (3).
- Remove the frame reinforcement.
- Unclip the fuel feed pipe (1) from the 4 bracket clips (2).
- Unclip the fuel feed pipe (3) from the rear bracket clip (2).
- Disconnect the fuel feed pipe (3) from the fuel feed pipe connector (1).
- Remove the fuel feed pipe (3).
Installation Procedure
- Install the fuel feed pipe (3).
- Connect the fuel feed pipe (3) to the fuel feed pipe connector (1).
- Clip in the fuel feed pipe (3) to the rear bracket clip (2).
- Clip in the fuel feed pipe (1) to the 4 bracket clips (2).
- Install the frame reinforcements.
Warning: Refer to Torque-to-Yield Fastener Warning in the Preface section.
Caution: Refer to Fastener Caution in the Preface section.
- Install the NEW frame rear bolt (3) and tighten to 160 N·m (118 lb ft).
- Install the exhaust pipe front hanger bolts (2) and tighten to 20N·m (15 lb ft).
- Install the fuel feed pipe (1) to the multiport fuel injection fuel rail (3).
- Clip in the fuel feed front pipe (1) to the fuel feed pipe clip (2).
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
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