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Vacuum Pump Assembly Replacement

Removal Procedure

  1. Open bonnet.
  2. Remove engine cover. Refer to Engine Cover Replacement .
  3. Remove air cleaner outlet front duct. Refer to Air Cleaner Outlet Front Duct Replacement .

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  5. Remove the air cleaner outlet pipe bracket bolt (1).
  6. Remove the air cleaner outlet pipe clamp (2).
  7. Remove the air cleaner outlet pipe (3) from the turbocharger.

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  9. Remove the wiring harness plug (2).
  10. Remove 4 wiring harness clips (1) from the bracket (3).

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  12. Remove the 2 nuts (2) from the wiring harness bracket (1).
  13. Remove the wiring harness bracket (1).

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  15. Remove the 4 vacuum pump bolts (2).
  16. Remove the vacuum pump (1).
  17. Remove the vacuum pump gasket (3).

Installation Procedure


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  1. Install a NEW vacuum pump gasket (3).
  2. Note: Ensure that the vacuum pump surface and cylinder head surface are clear of old gasket material.

  3. Install the vacuum pump (1).
  4. Caution: Refer to Fastener Caution in the Preface section.

  5. Install the 4 vacuum pump bolts (2) and tighten to 12 N·m (107 lb in).

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  7. Install the wiring harness bracket (1).
  8. Install the 2 wiring harness bracket nuts (2) and tighten to 20 N·m (15 lb ft).

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  10. Install 4 wiring harness clips (1) to the bracket (3).
  11. Install the wiring harness plug (2).

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  13. Install the air cleaner outlet pipe (3) to the turbocharger.
  14. Install the air cleaner outlet pipe clamp (2).
  15. Caution: Refer to Fastener Caution in the Preface section.

  16. Install the air cleaner outlet pipe bracket bolt (1) and tighten to 5 N·m (45 lb in).
  17. Install air cleaner outlet front duct. Refer to Air Cleaner Outlet Front Duct Replacement .
  18. Install engine cover. Refer to Engine Cover Replacement .
  19. Close bonnet.
   


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