Service Information

Cruze

Front Differential Shimming

Table 1:	Transmission Case Zero Point Setting
Table 2:	Measuring Transmission Case to Thrust Washer
Table 3:	DT-48241 and DT-48242 Installation
Table 4:	Front Differential Carrier Outer Bearing Zero Point Setting
Table 5:	Measuring Front Differential Carrier to Front Differential Ring Gear
Table 6:	Measuring Height of Front Differential Carrier Outer Bearings
Table 7:	Shim Size Formula

Transmission Case Zero Point Setting

Transmission Case Zero Point Setting

Callout	Component Name
1	DT-48200 Transmission Housing Fixing Tip Adjust the height of the DT-48200 transmission housing fixing for the zero point setting. Tip Adjust the zero point setting for each place on the transmission housing flange surface using the DT-48200 transmission housing fixing and the height gauge.

Callout

Component Name

DT-48200 Transmission Housing Fixing

Tip
Adjust the height of the DT-48200 transmission housing fixing for the zero point setting.

Tip
Adjust the zero point setting for each place on the transmission housing flange surface using the DT-48200 transmission housing fixing and the height gauge.

Measuring Transmission Case to Thrust Washer

Measuring Transmission Case to Thrust Washer

Callout

Component Name

Height Gauge

Tip

•	Measure the height from the transmission case flange surface to the thrust washer surface at three places.

•	Average = A.

DT-48241 and DT-48242 Installation

DT-48241 and DT-48242 Installation

Callout	Component Name
1	DT-48242 Clutch Housing Race Plate
2	Front Differential Carrier Outer Bearings (Qty: 2)
3	Front Differential
4	DT-48241 Transmission Case Race Plate

Front Differential Carrier Outer Bearing Zero Point Setting

Front Differential Carrier Outer Bearing Zero Point Setting

Callout	Component Name
1	Height Gauge Tip Adjust the zero point setting for each place on the front differential carrier inner bearing race surface using the height gauge.

Measuring Front Differential Carrier to Front Differential Ring Gear

Measuring Front Differential Carrier to Front Differential Ring Gear

Callout

Component Name

Height Gauge

Tip

•	Measure the height from the front differential carrier outer bearing surface to the front differential ring gear surface at three places.

•	Average = B.

Measuring Height of Front Differential Carrier Outer Bearings

Measuring Height of Front Differential Carrier Outer Bearings

Callout

Component Name

Height Gauge

Tip

•	Measure the three places on the DT-48242 Clutch Housing Race Plate for the height of the front differential carrier outer bearings.

•	Average = C.

Shim Size Formula

Shim Size Formula

Callout

Component Name

Front Differential Carrier Outer Bearing Transmission Case

Tip
Shim (S1) for FWD and AWD = 62.92 mm - A - B.

Front Differential Carrier Outer Bearing Clutch and Differential Housing

Tip

•	Shim (S2) for FWD = 156.84 mm - C -S1.

•	Shim (S2) for AWD = 158.09 mm - C -S1.