Cruze

Fuel Tank Vent Pipe Replacement

Special Tools

EN-807 Closure Plugs

For equivalent regional tools, refer to Special Tools

Warning: Refer to Petrol/Petrol Vapours Warning in the Preface section.

Warning: Refer to Actions to Take When Working with Fuel Warning in the Preface section.

Warning: Refer to Safety Goggles and Fuel Warning in the Preface section.

Warning: Refer to Fuel Escape Warning in the Preface section.

1. Open the bonnet.
2. Disconnect the battery negative cableBattery Negative Cable Disconnection and Connection .



3. Remove the fuel tank vent pipe (2) from the evaporative emission canister solenoid valve (1).
4. Close the fuel tank vent pipe (2) and the evaporative emission canister solenoid valve (1) with the EN 807 plugs.



5. Remove the exhaust pipe front hanger bolts (2).
6. Remove and DISCARD the frame rear bolt (3).
7. Remove the frame reinforcements.



8. Unclip the fuel tank vent pipe (1) from the 4 bracket clips (2).



9. Unclip the fuel tank vent pipe (3) from the rear bracket clip (2).
10. Disconnect the fuel tank vent pipe (3) from the fuel tank vent pipe connector (1).
11. Remove the fuel tank vent pipe (3).
12. Close the fuel tank vent pipe and the fuel tank vent pipe connector with the EN 807 plugs.

1. Remove the EN 807 plugs.



2. Install the fuel tank vent pipe (3).
3. Connect the fuel tank vent pipe (3) to the fuel tank vent pipe connector (1).
4. Clip in the fuel tank vent pipe (3) to the rear bracket clip (2).



5. Clip in the fuel tank vent pipe (1) to the 4 bracket clips (2).



6. Install the frame reinforcements.

Warning: Refer to Torque-to-Yield Fastener Warning in the Preface section.

Caution: Refer to Fastener Caution in the Preface section.

7. Install the NEW frame rear bolt (3) and tighten to 160 N·m (118 lb ft).
8. Install the 4 exhaust pipe front hanger bolts (2) and tighten to 20 N·m (15 lb ft).
9. Remove the EN 807 plugs.



10. Install the fuel tank vent pipe (3) to the evaporative emission canister purge solenoid valve (1).
11. Clip the fuel tank vent pipe (3) into the brake, fuel feed and fuel clip (2).
12. Connect the battery negative cableBattery Negative Cable Disconnection and Connection .
13. Close the bonnet.