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Crankshaft Pulley Replacement

Special Tools

    • EN-6625 Flywheel Holder
    • EN-45059 Angle Meter

For equivalent regional tools, Refer to Special Tools : 1.6L LXT .

Removal Procedure

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the front compartment splash shield. Refer to Front Compartment Splash Shield Replacement .

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  4. Rotate the drive belt tensioner bolt (2) clockwise.
  5. Remove the drive belt (1) while pulling the drive belt tensioner with a suitable tool (3).

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  7. Remove the engine/transmission bolt (1).

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  9. Install the EN-6625 holder (2).
  10. Install and tighten the engine/transmission bolt (1).

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  12. Remove and DISCARD the crankshaft pulley bolt (2).
  13. Remove the crankshaft pulley (1).

Installation Procedure

    Caution: Refer to Fastener Caution in the Preface section.

    Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.


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  1. Install the crankshaft pulley (1) and NEW bolt (2) with screw locking compound and tighten in 3 passes, using the EN-45059 meter :
  2. 1.1. First pass to 95 N·m (70 lb ft)
    1.2. Second pass to 30°
    1.3. Third pass to 15°.

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  3. Remove the engine/transmission bolt (1).
  4. Remove the EN-6625 holder (2).

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  6. Install the engine/transmission bolt and tighten to 50 N·m (37 lb ft).

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  8. Rotate the drive belt tensioner bolt (2) clockwise.
  9. Install the drive belt (1) while pulling the tensioner with a suitable tool (3).
  10. Rotate the tensioner anticlockwise to tension the drive belt (2)
  11. Install the front compartment splash shield. Refer to Front Compartment Splash Shield Replacement .
  12. Lower the vehicle.
   


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