Cylinder Leakage Test
Removal Procedure
- Open the bonnet.
- Lower the vehicle.
- Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Replacement .
- Remove the spark plugs. Refer to Spark Plug Replacement .
- Detach the engine management wiring harness from inlet manifold, cylinder head cover.
Remove from bracket.
- Remove the coolant expansion tank closure cap.
- Remove the oil dipstick.
- Raise the vehicle. Support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the front compartment splash shield.
- Set up the crankshaft.
Move the crankshaft in the direction of the engine rotation to the first cylinder TDC position. Refer to
Timing Belt Inspection : Inspection → Adjustment .
- Apply guidance marks.
Attach 3 markings (2) as an aid to one of the camshaft adjusters, each one offset by 90 degrees to the marking applied (1).
Inspection Procedure
Note: Follow manufacturer instructions.
- Calibrate the pressure loss tester.
Connect to the compressed air system.
- Install the pressure loss tester.
| Note: Wheels must be in contact with the ground. |
• | Engage first gear and apply the handbrake. |
• | Install the connecting piece into the spark plug thread of cylinder no. 1. |
• | Apply compressed air to cylinder no. 1. |
- Pressure Loss, Check
• | Take pressure loss reading. |
- | The maximum permissible pressure differential between cylinders is approx. 10 percent. |
- | Maximum pressure loss of a cylinder is 25 percent. |
• | Take note of any visible escape of compressed air. |
| Inlet manifold, exhaust manifold, crankcase |
• | Take note of any bubble formation in the coolant compensation tank. |
- Perform pressure loss test by analogy on cylinders 3, 4 and 2.
Installation Procedure
- Remove the pressure loss tester.
Remove the connection piece from the spark plug thread.
- Insert the oil dipstick.
- Install the coolant expansion tank closure cap.
- Install the spark plugs. Refer to Spark Plug Replacement .
- Install the engine management wiring harness to the inlet manifold.
- Install the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Replacement .
- Raise the vehicle by its full height.
- Install the right engine splash guard.
- Lower the vehicle.
- Close the bonnet.
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