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Input Shaft Disassemble

Table 1: Input Shaft Bearing Race Removal
Table 2: 4th Gear Removal
Table 3: 3rd and 4th Gear Synchroniser Assembly and 3rd Gear Removal
Table 4: 3rd and 5th Gear Bearing Removal
Table 5: 5th Gear Removal

Input Shaft Bearing Race Removal


2188956

Input Shaft Bearing Race Removal

Callout

Component Name

1

Input Shaft Bearing Race

Tip
Hydraulic press required.

Special Tools

DT-48233 Intermediate Shaft Press Adapter

4th Gear Removal


2188957

4th Gear Removal

Callout

Component Name

1

4th Gear Thrust Washer

2

4th Gear

3

4th Gear Bearing

4

4th Gear Blocking Ring

3rd and 4th Gear Synchroniser Assembly and 3rd Gear Removal


2188958

3rd and 4th Gear Synchroniser Assembly and 3rd Gear Removal

Callout

Component Name

1

Bearing Collar

Tip
Hydraulic press required.

Tip
Place the gear and bearing separator under the 3rd gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

2

3rd and 4th Gear Synchroniser Assembly

3

3rd Gear Thrust Washer

4

Thrust Bearing

5

3rd Gear Blocking Ring

6

3rd Gear

3rd and 5th Gear Bearing Removal


2188959

3rd and 5th Gear Bearing Removal

Callout

Component Name

1

3rd Gear Bearing

2

5th Gear Thrust Bearing

5th Gear Removal


2188960

5th Gear Removal

Callout

Component Name

1

5th Gear

Tip
Hydraulic press required.

Tip
Place the gear and bearing separator under the 5th gear.

Special Tools

DT-48234 Input/Output Shaft Press Adapter

   


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