- Clean the sealing surfaces.
Note: The complete installation procedure of the camshaft cover should be done in 10 minutes.
Note: Do not coat the sealing compound on the camshaft guide bolt holes and threads.
- Apply the sealing compound on the sealant lines (1).
- Install the camshaft cover (1) in conjunction with a NEW gasket (3).
Caution: Refer to Fastener Caution in the Preface section.
- Install the 20 camshaft cover retaining bolts (2) and tighten to 10 N·m (89 lb in).
- Install the 2 wiring harness retaining bolts (1) and tighten to 10 N·m (89 lb in).
- Install the turbocharger coolant return pipe. Refer to
Turbocharger Coolant Return Pipe Replacement : 2.0L Diesel LNP → 1.4L LUH and LUJ .
- Install the fuel injectors. Refer to Fuel Injector Replacement .
- Install the fuel injection feed pipes - fuel rail to fuel injector. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail .
- Install the positive crankcase ventilation. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
- Install the engine sight shield. Refer to Engine Sight Shield Replacement .