Exhaust Manifold Replacement - 2.0L Diesel LNP
Removal Procedure
Warning: Refer to Exhaust Service Warning in the Preface section.
Warning: Refer to Protective Goggles and Glove Warning in the Preface section.
Caution: Do not bend the exhaust flex pipe more than 10 degrees in any direction. Bending of more than 10 degrees or twisting in a range of ±0.5 degrees will damage the exhaust flex decoupler.
- Remove the exhaust manifold heat shield. Refer to
Exhaust Manifold Heat Shield Replacement : 2.0L Diesel LNP → 1.4L LUH and LUJ → 1.6L LDE, LXV, 1.8L 2H0, and LUW → 2.0L Diesel LLW .
- Remove 10 exhaust manifold bolts (3).
- Remove the exhaust manifold (1).
- Remove the exhaust manifold gasket (2).
Installation Procedure
- Install the exhaust manifold (1) and a NEW exhaust manifold gasket (2).
Caution: Refer to Fastener Caution in the Preface section.
- Install the 10 exhaust manifold bolts (3) and tighten to 20 N·m (15 lb ft).
- Install the exhaust manifold heat shield. Refer to
Exhaust Manifold Heat Shield Replacement : 2.0L Diesel LNP → 1.4L LUH and LUJ → 1.6L LDE, LXV, 1.8L 2H0, and LUW → 2.0L Diesel LLW .
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