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Radiator Replacement — 2.0L Diesel LNP and MT

Removal Procedure
  1. Remove the battery cover. Refer to Battery Cover Replacement
  2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection
  3. Remove the charge air cooler. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  5. Drain the cooling system. Refer to Cooling System Draining and Filling
  6. Remove the radiator support brackets. Refer to Radiator Support Bracket Replacement
  7. Remove the radiator support bracket insulators.

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  8. Remove the radiator outlet hose clip (2) and the radiator outlet hose (3) from the radiator (1).
  9. Remove the radiator inlet hose clip (5) and the radiator inlet hose (4) from the radiator (1).

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  10. Remove the engine coolant fan shroud (1) in top direction from the 4 radiator clips (2, 3) and place it inside the vehicle.

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    Note: The engine coolant fan shroud (2) remains in the vehicle.

  11. Hang the air conditioning condenser (3) aside and secure with safety belts.
  12. Remove the radiator (1) in top direction from the vehicle.

Installation Procedure

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  1. Install the radiator (1) to the radiator lower support brackets.

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  2. Install the engine coolant fan shroud (1) to the 4 radiator clips (2, 3).

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  3. Install the radiator inlet hose (4) with the radiator inlet hose clamp (5) to the radiator (1).
  4. Install the radiator outlet hose (3) with the radiator outlet hose clamp (2) to the radiator (1).
  5. Install the radiator support bracket insulators.
  6. Install the radiator support brackets. Refer to Radiator Support Bracket Replacement
  7. Install the charge air cooler. Refer to Charge Air Cooler Replacement : 2.0L Diesel LNP → 1.4L LUH, LUJ - AT → 2.0L Diesel LLW → 1.4L LUH, LUJ - M32-6 MZ4
  8. Lower and unsupport the vehicle.
  9. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection
  10. Install the battery cover. Refer to Battery Cover Replacement
  11. Fill the cooling system. Refer to Cooling System Draining and Filling
   


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