Orlando

Upper Oil Sump Installation

Special Tools

EN-50435 Guide Pins

For equivalent regional tools, refer to Special Tools .

1. Remove any old thread sealant and gasket material with a suitable tool.
2. Clean the upper oil pan and upper oil pan components with solvent.

Note: Ensure that the sealing surface is clear of oil, grease and old sealant material.

3. Clean out debris from the bolt holes.

Warning: Refer to Safety Glasses and Compressed Air Warning in the Preface section.

4. Dry the upper oil pan and upper oil pan components with compressed air.




Note: The complete installation procedure of the camshaft guide should be done in 10 minutes.

Note: Do not coat sealing compound on the sump bolt holes and threads.

5. Apply sealing compound on sealant line (1) including circular dispensing on 4 holes (2).
6. Apply spot dispensing at 2 areas (3).
7. There must be a seal line which extends 26 mm (1.023 in) from the last bolt hole (4).



8. Fill sealant compound at 2 areas (1) between front cover and bed plate if the space is empty.




Note: The alignment pins will help maintaining position while installing the bolts.

9. To aid in upper oil pan alignment, install 2 EN-50435 guide pins (1) on the bed plate.



10. Install the upper oil sump (1).

Caution: Refer to Fastener Caution in the Preface section.

11. Install the 14 oil pan retaining bolts (2, 3) and handtighten.
12. Remove the EN-50435 guide pins .
13. Tighten the 14 upper oil pan retaining bolts (2, 3) evenly to 25 N·m (18 lb ft).