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SECTION 5A4

TRANSMISSION / TRANSAXLE (GMPT AUTO TRANSAXLE : 6T40/45)

GMPT AUTO T/A : 6T40/45 — CASE AND ASSOCIATED PARTS (541)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
. A/TRANS FLUID PRESSURE TEST HOSE PLUG — REPLACE
5021110
.
.
1
. AUTO TRANSAXLE ASSEMBLY — REPLACE
5410100
4.7
4.7
A — With Transfer Case
541010A
0.6
0.6
. AUTO TRANSAXLE ASSEMBLY — OVERHAUL
5410300
.
.
A — With Transfer Case
541030A
.
.
2
. TORQUE CONVERTER - REPLACE
5410400
4.2
4.2
A — With Transfer Case
541040A
0.6
0.6
3
. BOLTS, TORQUE CONVERTER TO FLYWHEEL — REPLACE
5410500
.
.
4
. CONTROL VALVE BODY COVER ASSEMBLY — REPLACE
5410600
0.6
0.6
5
. TCM & SOLENOID — REPLACE
5410700
0.6
0.6
. TCM & SOLENOID — CLEANING
5410720
.
.
6
. CONTROL VALVE BODY FILTER PLATE ASSEMBLY — REPLACE
5410900
.
.
7
. CONTROL VALVE BODY SPACER PLATE ASSEMBLY — REPLACE
5411200
.
.
8
. A/TRANS OUTPUT SPEED SENSOR ASSEMBLY — REPLACE
5411300
0.3
0.3
9
. MANUAL SHAFT DETENT LEVER SPRING ASSEMBLY — REPLACE
5411400
.
.
10
. A/TRANS INPUT SPEED SENSOR ASSEMBLY — REPLACE
5411500
0.3
0.3
11
. A/TRANS FLUID PRESSURE TEST HOLE PLUG — REPLACE
5411600
.
.
12
. TORQUE CONVERTER HOUSING GASKET — REPLACE
5411700
.
.
A — With Transfer Case
541170A
.
.
13
. CONTROL VALVE BODY COVER HOLE SEAL — REPLACE
5412000
.
.
14
. A/TRANS FLUID PUMP SEAL ASSEMBLY — REPLACE
5412100
.
.
15
. A/TRANS FLUID LEVEL CONTROL VALVE — REPLACE
5412200
.
.
A — With Transfer Case
541220A
.
.

GMPT AUTO T/A : 6T40/45 — TRANSMISSION CASE ASSEMBLY (542)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. A/TRANS CASE ASSEMBLY — REPLACE
5420100
9.9
9.9
A — With Transfer Case
542010A
0.6
0.6
2
. INPUT SHAFT SUPPORT — REPLACE
5420200
.
.
A — With Transfer Case
542020A
.
.
3
. 3-5-REVERSE AND 4-5-6 CLUTCH FLUID SEAL RING — REPLACE
5420400
.
.
A — With Transfer Case
542040A
.
.
4
. DRIVE LINK LUBE SCOOP — REPLACE
5420500
.
.
A — With Transfer Case
542050A
.
.
5
. FRONT DIFFERENTIAL CARRIER BAFFLE — REPLACE
5420600
.
.
A — With Transfer Case
542060A
.
.
6
. 1-2-3-4- AND LOW REVERSE CLUTCH FLUID PASSAGE SEAL — REPLACE
5420700
.
.
A — With Transfer Case
542070A
.
.
7
. FRONT WHEEL DRIVE SHAFT OIL SEAL ASSEMBLY — REPLACE
.
.
.
Right
5420800
1.0
1.0
Left
5420900
1.0
1.0
Both
5421000
.
.
8
. TORQUE CONVERTER AND DIFFERENTIAL HOUSING — REPLACE
5421100
6.9
6.9
A — With Transfer Case
542010A
0.6
0.6
. TORQUE CONVERTER HOUSING — OVERHAUL
5422400
6.9
6.9
A — With Transfer Case
542240A
0.6
0.6
9
. FRONT DIFFERENTIAL RING GEAR — REPLACE
5421200
.
.
A — With Transfer Case
542120A
.
.
10
. FRONT DIFFERENTIAL CARRIER BAFFLE — REPLACE
5421300
.
.
A — With Transfer Case
542130A
.
.

GMPT AUTO T/A : 6T40/45 — TRANSMISSION CASE ASSEMBLY (542)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
11
. TORQUE CONVERTER AND DIFFERENTIAL HOUSING SEAL — REPLACE
5421400
.
.
A — With Transfer Case
542140A
.
.
12
. A/TRANS FLUID FILTER ASSEMBLY — REPLACE
5421500
.
.
A — With Transfer Case
542150A
.
.
13
. A/TRANS FLUID PUMP ASSEMBLY (OIL PUMP ASSEMBLY) — REPLACE
5422100
6.9
6.9
A — With Transfer Case
542210A
0.6
0.6
14
. TORQUE CONVERTER FLUID SEAL — REPLACE
5422200
4.3
4.3
A — With Transfer Case
542220A
0.6
0.6
15
. TORQUE CONVERTER FLUID SEAL ASSEMBLY — REPLACE
5422300
.
.
A — With Transfer Case
542230A
.
.

GMPT AUTO T/A : 6T40/45 — DRIVE LINK ASSEMBLY (543)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. PARK GEAR — REPLACE
5430100
.
.
A — With Transfer Case
543010A
.
.
2
. OUTPUT CARRIER TRANSFER DRIVE GEAR HUB ASSEMBLY — REPLACE
5430200
.
.
A — With Transfer Case
543020A
.
.
3
. DRIVE SPROCKET — REPLACE
5430300
.
.
A — With Transfer Case
543030A
.
.
4
. DRIVE LINK ASSEMBLY — REPLACE
5430400
.
.
A — With Transfer Case
543040A
.
.
5
. DRIVE SPROCKET, DRIVEN SPROCKET, AND DRIVE LINK — OVERHAUL
5430500
7.3
7.3
A — With Transfer Case
543050A
0.6
0.6
6
. UPPER BODY TO TRANSFER PLATE BOLT — REPLACE
5431100
.
.
A — With Transfer Case
543110A
.
.
7
. FINAL DRIVE SUN GEAR — REPLACE
5431200
.
.
A — With Transfer Case
543120A
.
.
8
. DIFFERENTIAL CARRIER ASSEMBLY — REPLACE
5431300
7.3
7.3
A — With Transfer Case
543130A
0.6
0.6
9
. FRONT DIFFERENTIAL CARRIER BEARING ASSEMBLY — REPLACE
5431400
.
.
A — With Transfer Case
543140A
.
.
10
. FINAL DRIVE ASSEMBLY — OVERHAUL
5431500
6.3
6.3

GMPT AUTO T/A : 6T40/45 — CONTROL VALVE BODY ASSEMBLY (544)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. CONTROL SOLENOID VALVE SUPPORT — REPLACE
5440100
.
.
2
. VALVE CHANNEL PLATE — REPLACE
5440200
.
.
3
. CHANNEL PLATE TO VALVE BODY SPACER PLATE ASSEMBLY — REPLACE
5440300
.
.
4
. CONTROL VALVE BODY ASSEMBLY — REPLACE
5440400
1.2
1.2

GMPT AUTO T/A : 6T40/45 — LOW/REVERSE AND CLUTCH ASSEMBLY (545)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. 2-6 CLUTCH PISTON ASSEMBLY — REPLACE
5450100
9.1
9.1
A — With Transfer Case
545010A
0.6
0.6
2
. 2-6 CLUTCH (W/FRICTION MATERIAL) PLATE ASSEMBLY — REPLACE
5450300
9.1
9.1
A — With Transfer Case
545030A
0.6
0.6
3
. LOW AND REVERSE CLUTCH ASSEMBLY — REPLACE
5450400
8.9
8.9
A — With Transfer Case
545040A
0.6
0.6
4
. LOW AND REVERSE CLUTCH (W/FRICTION MATERIAL) PLATE ASSEMBLY — REPLACE
5450600
.
.
A — With Transfer Case
545060A
.
.
5
. LOW AND REVERSE CLUTCH PISTON — REPLACE
5450700
8.9
8.9
A — With Transfer Case
545070A
.
.
6
. LOW AND REVERSE AND 1-2-3-4 CLUTCH HOUSING — REPLACE
5450800
.
.
A — With Transfer Case
545080A
.
.
. LOW AND REVERSE AND 1-2-3-4 CLUTCH HOUSING — OVERHAUL
5450810
8.9
8.9
A — With Transfer Case
545081A
0.6
0.6
7
. 1-2-3-4 CLUTCH PISTON — REPLACE
5450900
.
.
A — With Transfer Case
545090A
.
.
8
. OUTPUT SUN GEAR ASSEMBLY — REPLACE
5451100
.
.
A — With Transfer Case
545110A
.
.
9
. 1-2-3-4 CLUTCH (W/FRICTION MATERIAL) PLATE ASSEMBLY — REPLACE
5451300
.
.
A — With Transfer Case
545130A
.
.
10
. A/TRANS INPUT SHAFT SPEED SENSOR RELUCTOR WHEEL — REPLACE
5453100
.
.
A — With Transfer Case
54310A
.
.

GMPT AUTO T/A : 6T40/45 — LOW/REVERSE AND CLUTCH ASSEMBLY (545)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
11
. 3-5-REVERSE CLUTCH PISTON — REPLACE
5453200
.
.
A — With Transfer Case
545320A
.
.
12
. 3-5-REVERSE CLUTCH PISTON INNER / DAM SEAL — REPLACE
5453300
.
.
A — With Transfer Case
545330A
.
.
13
. 3-5-REVERSE CLUTCH (W/FRICTION MATERIAL) PLATE ASSEMBLY — REPLACE
5453500
.
.
A — With Transfer Case
545350A
.
.
14
. 3-5-REVERSE AND 4-5-6 CLUTCH HOUSING ASSEMBLY — REPLACE
5456100
.
.
A — With Transfer Case
545610A
.
.
. 3-5-REVERSE AND 4-5-6 CLUTCH HOUSING ASSEMBLY — OVERHAUL
5456110
8.9
8.9
A — With Transfer Case
545611A
0.6
0.6
15
. TURBINE SHAFT — REPLACE
5456200
.
.
A — With Transfer Case
545620A
.
.
16
. 4-5-6 CLUTCH PISTON (INNER / OUTER) SEAL — REPLACE
5456300
.
.
A — With Transfer Case
545630A
.
.
17
. 4-5-6 CLUTCH PISTON FLUID DAM ASSEMBLY — REPLACE
5456400
.
.
A — With Transfer Case
545640A
.
.
18
. 4-5-6 CLUTCH (W/FRICTION MATERIAL) PLATE ASSEMBLY — REPLACE
5456600
.
.
A — With Transfer Case
545660A
.
.
19
. REACTION CARRIER HUB ASSEMBLY — REPLACE
5456700
.
.
A — With Transfer Case
545670A
.
.

GMPT AUTO T/A : 6T40/45 — INPUT, OUTPUT AND REACTION GEARSETS (546)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. REACTION SUN GEAR ASSEMBLY — REPLACE
5460100
.
.
A — With Transfer Case
546010A
.
.
2
. REACTION CARRIER ASSEMBLY — REPLACE
5460200
.
.
A — With Transfer Case
546020A
.
.
3
. INPUT CARRIER ASSEMBLY — REPLACE
5460300
.
.
A — With Transfer Case
546030A
.
.
4
. INPUT SUN GEAR — REPLACE
5460400
.
.
A — With Transfer Case
546040A
.
.
5
. OUTPUT CARRIER ASSEMBLY — REPLACE
5460500
6.3
6.3
A — With Transfer Case
546050A
0.6
0.6
6
. INPUT, REACTION, OUTPUT CARRIER — OVERHAUL
5460600
8.9
8.9
A — With Transfer Case
546060A
0.6
0.6

GMPT AUTO T/A : 6T40/45 — PARK SYSTEM COMPONENTS (547)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. PARK PAWL — REPLACE
5470100
.
.
A — With Transfer Case
547010A
.
.
2
. PARK PAWL ACTUATOR ASSEMBLY — REPLACE
5470200
.
.
3
. MANUAL SHIFT SHAFT AND SEAL — REPLACE
5470300
1.3
1.3
4
. MANUAL SHIFT DETENT (W/SHIFT POSITION SWITCH) LEVER ASSEMBLY — REPLACE
5470400
0.5
0.5

GMPT AUTO T/A : 6T40/45 — FLUID COOLER PIPE (548)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. FLUID COOLER PIPE — REPLACE
.
.
.
Inlet
5480100
0.6
0.6
Outlet
5480200
0.6
0.6
Both
5480300
.
.
2
. FLUID COOLER PIPE AND HOSE — REPLACE
5480400
.
.
3
. WASHER, COOLER PIPE — REPLACE
.
.
.
Inlet
5480500
.
.
Outlet
5480600
.
.
Both
5480700
.
.

GMPT AUTO T/A : 6T40/45 — AUTOMATIC TRANSAXLE CONTROLS (549)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
C140
C145
1
. KNOB, SELECTOR LEVER — REPLACE
5490100
0.2
0.2
2
. CABLE, SELECTOR CONTROL — REPLACE
5490200
1.2
1.2
3
. CABLE, SELECTOR CONTROL — ADJUSTMENT
5490400
1.2
1.2
4
. TRANSMISSION CONTROL (A/T) — REPLACE
5490300
1.1
1.1
. TRANSMISSION CONTROL (A/T) — ADJUSTMENT
5490310
.
.
5
. A/TRANS INDICATOR ASM — REPLACE
5490500
0.3
0.3
6
. LEVER, A/TRANS RANGE SELECT — REPLACE
5490600
0.4
0.4


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