Delphi Connectors - Pull To Seat
Special Tools
EL-38125-580 Terminal Release Tool Kit
For equivalent regional tools, refer to Special Tools .
Terminal Removal Procedure
If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.
Follow the steps below in order to repair pull-to-seat connectors:
- Remove the connector position assurance (CPA) device and/or the secondary lock.
- Disconnect the connector from the component or separate the connectors for in-line connectors.
- Remove the terminal position assurance (TPA) device.
- Review the connector end view to determine the correct test probe and release tool.
- Insert the release tool into the front of the connector body.
- Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
- Repair the terminal by following the
Repairing Connector Terminals : Terminal Repair → Terminated Lead Repair procedure.
- Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
Terminal Insertion Procedure
- Align the terminal and pull the wire from the back of the connector in order to seat the terminal.
- If the connector is outside of the passenger compartment, apply dielectric grease to the connector.
- Install the TPA, CPA, and/or the secondary locks.
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