1

Transfer Case Input Shaft Face Seal - RPO MHC Only

2

Transfer Case O-ring Seal - RPO MH4 Only

3

Transfer Case Vent Assembly

Tip
Remove the vent only if damaged or blocked.

4

Transfer Case Bracket-to-Transfer Case Bolts (Qty: 2)

5

Transfer Case Bracket

6

Transfer Case Heat Shield Bolts (Qty: 3) - Model Dependent

7

Transfer Case Heat Shield - Model Dependent

8

Transfer Case Drain Plug

9

Transfer Case Fill Plug

1

Front Wheel Drive Retainer

2

Front Wheel Drive Intermediate Shaft

1

Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)

2

Transfer Case Rear Output Shaft Housing

Tip
Locate 2 screwdrivers or prybars to the flange area of the housing to ease removal.

3

Transfer Case Rear Output Shim

4

Transfer Case Rear Output Shaft Housing Seal O-ring

Tip
Discard the O-ring after removal.

1

Transfer Case Half Bolts (Qty: 12)

2

Transfer Case - Right

3

Transfer Case Seal-to-Transfer Case - Right

4

Transfer Case Input Shaft

5

Transfer Case Rear Output Drive Shaft

6

Transfer Case Half Locating Pins (Qty: 2)

Tip

Refer to Transfer Case Cleaning and Inspection .

1

Transfer Case Rear Output Drive Gear Nut

Tip
Use a 30 mm socket.

Special Tools

DT-08614-A Pinion Flange Holder and Remover

For equivalent regional tools, refer to Special Tools

2

Transfer Case Rear Output Shaft Flange

Special Tools

DT-48146 Press Support

For equivalent regional tools, refer to Special Tools

3

Transfer Case Rear Output Shaft Bearing Assembly

Tip
Use a press to remove the output shaft from the housing.

4

Transfer Case Rear Output Shaft Bearing Spacer

5

Transfer Case Rear Output Shaft

6

Transfer Case Rear Output Shaft Oil Slinger

Tip
Remove the slinger only if damaged.

Refer to Rear Output Drive Housing Cleaning and Inspection .

7

Transfer Case Rear Output Shaft Seal

Tip
Discard the seal after removal.

1

Half Shaft Retainer

2

O-ring

3

Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2)

4

Front Wheel Drive Intermediate Shaft Bearing Assembly

Tip
Use a press, with the DT-22912-B/KM-307-B J 22912-B flat side up, in order to remove the bearing assembly.

Special Tools

J 22912-B Rear Pinion and Axle Bearing Remover

For equivalent regional tools, refer to Special Tools