Captiva

Fuel Tank Fuel Pump Module Replacement

Special Tools

J-45722 Fuel Tank Spanner

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Fold the rear seat.
3. Lift up the carpet and the insulation.



4. Remove the fuel tank fuel pump module access cover (2).



5. Disconnect the fuel pump electrical connector (1).
6. Disconnect the fuel feed line (2) and fuel return line (3) from the fuel pump. Refer to Plastic Collar Quick Connect Fitting Service .



7. Using the J-45722 spanner, remove the cam lock ring (1) by turning anticlockwise.



8. Remove the fuel pump module lock ring (1).

Note: 

•	Use care when handling the primary/secondary fuel tank module to prevent damage and incorrect fuel level readings.

•	O-ring should not be contaminated by fuel.

9. Remove the fuel pump module assembly (2) and the O-ring from the fuel tank.

1. Clean all of the mating surfaces on the both fuel tank module and fuel tank.

Note: 

•	Do not reuse the primary or secondary fuel tank module O-rings.

•	Be sure that the arrow on the primary fuel tank module assembly is aligned with the arrow on the fuel tank.

•	Be careful not to damage the fuel sender for the correct fuel levelling while removing the fuel pump assembly from the fuel tank.

2. Position the new O-ring and the fuel pump module assembly into the fuel tank.



3. Using the J-45722 spanner, install the cam lock ring (1) by turning clockwise.



4. Connect the fuel pump module electrical connector (1).
5. Connect the fuel feed line (2) and fuel return line (3) to the fuel pump. Refer to Metal Collar Quick Connect Fitting Service and Plastic Collar Quick Connect Fitting Service .
6. Perform the fuel system priming procedure and inspect for leaks. Refer to Fuel System Priming .



7. Install the fuel tank fuel pump module access cover (2).
8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
9. Reposition the carpeting and fold the rear seat back to the original position.