Cooling Fan Always On - LNP
Diagnostic Instructions
Circuit/System Description
The engine cooling fan system consists of a cooling fan assembly containing two electric cooling fans. The engine control module (ECM) uses two fan control circuits and a series of three relays to command the fans ON in either high speed or low speed, depending on cooling requirements. In low speed, both fans are turned ON at a reduced speed. High speed has both fans turned ON at full speed.
Diagnostic Aids
• | The ECM has the capability of providing command to the fan relays even when a scan tool output control is being used. Always refer to the fan control command parameters on the scan tool to know which fans are being commanded ON by the ECM. |
• | The scan tool cooling fan output control operates as follows: |
- | Cooling Fan Relay 1 operates both fans at a low speed |
- | Cooling Fan Relay 2 and 3 operates the right fan at a high speed |
- | Cooling Fan Relay 1, 2 and 3 operates both fans at a high speed |
• | When disconnecting or removing fuses and relays from a fuse block, always inspect the component electrical terminals for corrosion and the correct orientation in the fuse block. Test the mating electrical terminals for tightness. |
Reference Information
Schematic Reference
Engine Cooling Schematics
Connector End View Reference
Component Connector End Views
Description and Operation
Cooling Fan Description and Operation : LNP or LNQ
Electrical Information Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- ignition ON, observe the DTC information with a scan tool. Verify that DTC P0480 or P0481 is not set.
- Ignition ON, observe the scan tool Cooling Fan Relay 1 and Cooling Fan Relays 2 and 3 Command parameters. The parameters should display OFF.
- Ignition ON, observe that the fan is not activated.
Circuit/System Testing
Note: The following test must be performed on each cooling fan relay.
- Ignition OFF, disconnect each KR20 cooling fan relay one at a time.
- Ignition ON, observe that the cooling fan(s) are not activated.
⇒ | If a fan is activated, test for a short to voltage in the relay controlled output circuit of the appropriate cooling fan. |
⇒ | If a fan is not activated, test or replace the appropriate KR20 cooling fan relay. |
Component Testing
- Ignition OFF, disconnect the KR20 cooling fan relay.
- Test for 70-110 Ω between terminals 85 and 86.
⇒ | If not within the specified range, replace the KR20 cooling fan relay. |
- Measure the resistance between the terminals listed below. The DMM should display OL.
⇒ | If less than the specified range, replace the KR20 cooling fan relay. |
- Test for less than 2 Ω between terminals 30 and 87A.
⇒ | If greater than the specified range, replace the KR20E cooling fan relay. |
- Connect a 20 A fused jumper wire between relay terminal 86 and B+. Connect a jumper wire between relay terminal 85 and ground. Test for less than 2 Ω between terminals 30 and 87.
⇒ | If greater than the specified range, replace the KR20 cooling fan relay. |
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Relay Replacement : Within an Electrical Center → Attached to Wire Harness
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