Service Information

Captiva

Thread Repair Specifications - LE5 or LE9

Table 1:	Engine Block - Front View
Table 2:	Engine Block - Back View
Table 3:	Engine Block - Right Side View
Table 4:	Engine Block - Left Side View
Table 5:	Engine Block - Bottom View
Table 6:	Engine Block - Top View
Table 7:	Lower Crankcase - Front View
Table 8:	Lower Crankcase - Back View
Table 9:	Lower Crankcase - Bottom View
Table 10:	Lower Crankcase - Right View
Table 11:	Lower Crankcase - Left View
Table 12:	Cylinder Head - Top View
Table 13:	Cylinder Head - Intake Manifold Deck View
Table 14:	Cylinder Head - Exhaust Manifold Deck View
Table 15:	Cylinder Head - Front View
Table 16:	Cylinder Head - Back View

Engine Block - Front View

Engine Block - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	23.5	0.93	18.5	0.73
2	M12 x 1.75	855	856	857	858	859	33.5	1.32	26.5	1.04
3	M10 x 1.5	215	211	212	213	214	24.5	0.96	19.5	0.77
4	M6 x 1	205	201	202	203	204	20	0.787	16	0.63

Engine Block - Back View

Engine Block - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	18	0.709	THRU
2	M10 x 1.5	215	211	212	213	214	29	1.161	THRU
3	M12 x 1.75	855	856	857	858	859	39	1.535	33.5	1.32
4	M16 x 1.5	860	861	862	863	864	21	0.827	15	0.59

Engine Block - Right Side View

Engine Block - Right Side View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	201	202	203	204	20.5	0.807	16	0.63
2	M10 x 1.5	215	211	212	213	214	23.5	0.925	18.5	0.73
3	M12 x 1.75	865	856	857	858	859	19.5	0.768	12.5	0.49

Engine Block - Left Side View

Engine Block - Left Side View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	201	202	203	204	20.5	0.807	16.5	0.65
2	M10 x 1.5	215	211	212	213	214	23.5	0.925	18	0.71
3	M8 x 1.25	210	206	2047	208	209	30.5	1.201	22.5	0.89
4	M12 x 1.75	865	856	857	858	859	15.5	.061	12.5	0.49
5	M12 x 1.75	865	856	857	858	859	19.5	0.768	12.5	0.49

Engine Block - Bottom View

Engine Block - Bottom View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	28	1.102	22	0.87
2	M10 x 1.5	514	511	N/A	512	513	60	2.362	53.5	2.11

Engine Block - Top View

Engine Block - Top View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73
2	M11 x 1.5	507	504	N/A	505	506	113.3	4.461	107.3	4.22
3	M12 x 1.75	865	856	857	858	859	13.5	0.531	12.5	0.49

Lower Crankcase - Front View

Lower Crankcase - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73
2	M8 x 1.25	210	206	207	208	209	30.5	1.201	25.5	1.00

Lower Crankcase - Back View

Lower Crankcase - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M10 x 1.5	215	211	212	213	214	29.5	1.161	THRU

Lower Crankcase - Bottom View

Lower Crankcase - Bottom View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	23.5	0.925	18.5	0.73

Lower Crankcase - Right View

Lower Crankcase - Right View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M10 x 1.5	215	211	212	213	214	34	1.339	27	1.063

Lower Crankcase - Left View

Lower Crankcase - Left View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	211	212	213	214	34	1.339	27	1.063

Cylinder Head - Top View

Cylinder Head - Top View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	852	N/A	203	204	24	0.945	20	0.787
2	M6 x 1	205	201	202	203	204	20	0.787	16	0.63
3	M8 x 1.25	854	206	207	208	209	THRU		THRU

Cylinder Head - Intake Manifold Deck View

Cylinder Head - Intake Manifold Deck View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	201	202	203	204	20	0.787	16	0.63

Cylinder Head - Exhaust Manifold Deck View

Cylinder Head - Exhaust Manifold Deck View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	201	202	203	204	20	0.78	16	0.63
2	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.78

Cylinder Head - Front View

Cylinder Head - Front View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M6 x 1	205	201	202	203	204	20	0.787	16	0.63
2	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.787
3	M22 x 1.5	No Service Tools Available					THRU		THRU

Cylinder Head - Back View

Cylinder Head - Back View

Service Call Out	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Drill Depth (Maximum)		Tap Depth (Maximum)
EN 42385-850							MM	(IN)	MM	(IN)
1	M8 x 1.25	210	206	207	208	209	25	0.984	20	0.787
2	M12 x 1.75	865	856	857	858	859	17	0.67	14	0.551