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Catalytic Converter Heat Shield Replacement - 2.0L Diesel LLW

Removal Procedure

  1. Remove the engine cover. Refer to Engine Cover Replacement .

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    Note: Mark the positions from the hoses.

  3. Remove the 2 PCV valve vacuum hoses (5) from the vacuum pipe and EGR valve.
  4. Remove the wiring harness plug from the vacuum modulator (2).
  5. Remove the 2  PCV valve nuts (4).
  6. Remove the PCV valve (3).
  7. Note: Do not damage the sealing surfaces.

  8. Remove the PCV valve gasket (1).
  9. Warning: Refer to Exhaust Service Warning in the Preface section.

    Warning: Refer to Protective Goggles and Glove Warning in the Preface section.


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  10. Remove the catalytic converter heat shield bolt (1).
  11. Remove the 2  catalytic converter heat shield nuts (3).
  12. Remove the catalytic converter heat shield (2).

Installation Procedure


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  1. Install the catalytic converter heat shield (2).
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the 2  catalytic converter heat shield nuts (3) and tighten to 20N·m (15 lb ft).
  4. Install the catalytic converter heat shield bolt (1) and tighten to 20N·m (15 lb ft).

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  6. Install a NEW PCV valve gasket (1).
  7. Install the PCV valve (3).
  8. Install the 2  PCV valve nuts (4) and tighten to 11N·m (98 lb in).
  9. Install the wiring harness plug at the vacuum modulator (2).
  10. Install the 2 PCV valve vacuum hoses (5).
  11. Install the engine cover. Refer to Engine Cover Replacement .
   


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