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Fuel Injection Pump Replacement

Special Tools

EN-6015 Fuel Line Plug Kit

For equivalent regional tools, refer to Special Tools .

Removal Procedure

  1. Remove the timing belt. Refer to Timing Belt Replacement .
  2. Remove the fuel pump drive pulley. Refer to Fuel Injection Pump Drive Pulley Removal .
  3. Remove the fuel feed hose. Refer to Fuel Hose Replacement - Fuel Injection Pump to Fuel Feed Block .

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  5. Remove the hose clamp (1).
  6. Remove the hose (3) from the fuel injection pump.
  7. Install the EN-6015 plug to seal the hose and the fuel injection pump.
  8. Remove the intake manifold. Refer to Intake Manifold Replacement .

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  10. Remove the 3 fuel pump bolts (2).
  11. Remove the fuel pump (1).

Installation Procedure


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    Note: Do not blow air with an air gun onto injection pump. If contaminated, wipe clean with an oil paper.

  1. Install the fuel pump (1).
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the 3 fuel pump bolts (2) and tighten to 30 N·m (23 lb ft).
  4. Install the intake manifold. Refer to Intake Manifold Replacement .
  5. Remove the EN-6015 plug .

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  7. Install the hose to the fuel injection pump (3).
  8. Install the hose clamp (1).
  9. Install the fuel feed hose. Refer to Fuel Hose Replacement - Fuel Injection Pump to Fuel Feed Block .
  10. Install the fuel pump drive pulley. Refer to Fuel Injection Pump Drive Pulley Installation .
  11. Install the timing belt. Refer to Timing Belt Replacement .
   


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