Fuel Tank Fuel Pump Module Replacement - 1.6L LDE, LXV, and 1.8L 2H0
Special Tools
• | EN-48279 Main Fuel Pump Locking Ring Remover/Installer |
For equivalent regional tools, refer to Special Tools .
Removal Procedure
- Remove the fuel tank. Refer to Fuel Tank Replacement .
- Disconnect the fuel tank vent pipe (2) and the fuel feed pipe (3) from the fuel tank fuel pump module (5).
- Close the fuel tank vent pipe (2) and the fuel feed pipe (3) with EN-6015 plugs
- Disconnect the fuel tank fuel pump module wiring harness (1) from the fuel tank fuel pump module (5).
- Install the EN-48279 remover/installer (1) to the fuel pump module lock ring (2).
Note: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
- Using the EN-48279 installer and a long breaker-bar, rotate the lock ring in a counterclockwise direction in order to unlock the lock ring.
- Remove the fuel tank fuel pump module lock ring (4).
- Remove the fuel tank fuel pump module (5).
Note: Lift the fuel tank fuel pump module up slightly.
- Remove and discard the fuel pump module seal (6).
Installation Procedure
- Install a NEW fuel pump module seal (6).
- Install the fuel tank fuel pump module (5)
- Install the fuel tank fuel pump module lock ring (4).
- Install the EN-48279 installer (1) to the fuel pump module lock ring (2).
Note: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
- Using the EN-48279 remover/installer and a long breaker-bar, rotate the lock ring in a clockwise direction in order to lock the lock ring.
- Remove the EN-6015 plugs from the fuel tank vent pipe (2) and the fuel feed pipe (3).
- Connect fuel tank fuel pump module wiring harness (1) to the fuel tank fuel pump module (5).
- Connect the fuel tank vent pipe (2) and the fuel feed pipe (3) to the fuel tank fuel pump module (5).
- Install the fuel tank. Refer to Fuel Tank Replacement .
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