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Engine/Transmission Mounting

Special Tools

    • CH 904 Base Frame
    • CH 49290 Mounting Engine/Gearbox
    • CH 49290-1 Ground Plate
    • CH 49290-4 Right Pin Bracket
    • CH 49290-5 Left Pin Bracket
    • CH 49290-6 Pin
    • CH 49290-7 Adapter Plate
    • CH 49290-8 Front Mounting Bracket Right
    • CH 49290-9 Front Mounting Bracket Left
    • CH 49290-10 Rear Mounting Bracket Right
    • CH 49290-11 Rear Mounting Bracket Left
    • CH 49290-12 Adapter Plate
    • CH 49290-14 Supporting Stand
    • CH 49290-15 Adapter Plate
    • CH 49290-16 Supporting Stand
    • CH 49290-18 Supporting Stand

For equivalent regional tools, refer to Special Tools .

Prepare the CH 49290 for Mounting Engine

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  1. Instal the tool components at the CH 49290-1 plate  (2).
    2. • CH 49290-16 supporting with
      CH 49290-15 plate  (3) at position 21 and V.
    • CH 49290-5 bracket  (6) at position 02.
    • CH 49290-6 pin  (5) at position E on the
       CH 49290-5 bracket  (6).
    • CH 49290-14 supporting with
      CH 49290-12 plate  (7) at position 13 and Q.
    • 2 bolts with 2  CH49290-18 supporting  (10) at position 34 and position 40.
    • CH 49290-4 bracket  (13) at position 01.
    • CH 49290-6 pin  (14) at position C on the CH 49290-4 bracket  (13).

    Note: Do not install the CH 49290-10 bracket  (1), CH 49290-11 bracket  (4), CH 49290-7 plate  (8), CH 49290-9 bracket  (9), CH 49290-7 plate  (12) and CH 49290-8 bracket  (11) until the tool contacts the frame.

  2. Turn the CH49290-18 supporting  (10), CH 49290-14 supporting  (7) and CH 49290-16 supporting  (3) downward.

Installation Procedure
  1. Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicle .
  2. Remove the front compartment insulator. Refer to Front Compartment Insulator Replacement .
  3. Install the CH 49290 mounting at the CH 904 frame .

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  4. Raise the CH 49290 mounting  (1) with a jack.

    5. Note: Ensure that the 2  CH 49290-6 pins are fixed in both holes of the sub frame.

  5. Install the CH 49290-9 bracket and CH 49290-8 bracket  (2) with the 2 CH 49290-7 plates  (4).
  6. Install the 4 bolts (3).
  7. Install the CH 49290-10 bracket and CH 49290-11 bracket  (5).
  8. Install the 4 bolts (6).
  9. Lower the jack and remove it.

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  10. Turn the CH 49290-14 supporting  (4) upwards until it seat solidly at the front engine mount bracket (3).
  11. Turn the CH 49290-16 supporting  (5) upwards until it seat solidly at the rear engine mount bracket (2).
  12. Turn the 2 CH49290-18 supporting  (6) upwards until it seat solidly at the oil pan (1).
  13. Remove the CH 904 frame from the CH 49290 mounting .

Removal Procedure
  1. Install the CH 904 frame to the CH 49290 mounting .

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  2. Support the CH 49290 mounting  (1) with a jack.
  3. Remove the 4 bolts (3).
  4. Remove the CH 49290-9 bracket and CH 49290-8 bracket  (2) with the 2 CH 49290-7 plates  (4).
  5. Remove the 4 bolts (6).
  6. Remove the CH 49290-10 bracket and CH 49290-11 bracket  (5).
  7. Lower the CH 49290 mounting with a jack.
   


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