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Engine Flywheel Replacement

Special Tools

    • EN-652 Flywheel Holder
    • EN-45059 Angle Meter

For equivalent regional tools, Refer to Special Tools .

Removal Procedure

  1. Open the hood.
  2. Remove the transmission. Refer to Transmission Replacement .

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  4. Install the EN-652 holder  (1), lock the flywheel (2) via the starter ring gear.
  5. Loosen the 6 flywheel bolts.
  6. Remove the EN-652 holder  (1).

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  8. Remove and DISCARD the 6 flywheel bolts (1, 2).
  9. Remove the flywheel (3).

Installation Procedure

  1. Clean the thread in the crankshaft.

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  3. Install the flywheel (2).
  4. Install the EN-652 holder  (1).
  5. Caution: Refer to Fastener Caution in the Preface section.

    Caution: Refer to Torque-to-Yield Fastener Caution in the Preface section.


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  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 meter :
  7. • First pass to  35 N·m (26 lb ft).
    • Second pass to additional  30°.
    • Third pass to an additional  15°.
  8. Remove the EN-652 holder .
  9. Install the transmission. Refer to Transmission Replacement .
  10. Close the hood.
   


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