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Headlining Trim Panel Replacement — 5-Door Hatchback 68 with Sunroof


2538103

Callout

Component Name

Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury.

Caution: If a vehicle is equipped with a head curtain inflator module ensure that the inflator module and tether are undamaged. If tether or curtain airbag are damaged in any way, they must be replaced.

Caution: Use care when working around the head curtain inflator module. Sharp tools may puncture the curtain airbag. If the head curtain inflator module is damaged in any way, it must be replaced.

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling .
  2. Remove the visors. Refer to Sunshade Replacement .
  3. Remove the sunshade supports. Refer to Sunshade Support Replacement .
  4. Remove the assist handles. Refer to Assist Handle Replacement .
  5. Remove the windscreen garnish mouldings. Refer to Windscreen Garnish Moulding Replacement .
  6. Remove the centre pillar upper garnish mouldings. Refer to Centre Pillar Upper Garnish Moulding Replacement .
  7. Remove the quarterlight garnish mouldings. Refer to Quarterlight Garnish Moulding Replacement .
  8. Remove the roof console assembly. Refer to Roof Console Replacement .
  9. Remove the interior light assembly. Refer to Interior Lamp Replacement .

1

Headliner Trim Panel Retainer (Qty: 3)

2

Headliner Trim Panel Assembly

Procedure

  1. Disconnect the electrical connectors.
  2. If necessary, remove the roof wiring harness. Refer to Roof Wiring Harness Replacement .
  3. When replacing the headliner transfer all foams to the new headliner.
  4. Before installing the headliner, fix the sunshades to the headliner. Refer to Sunshade Replacement .

Tip
Removal and installation of the headliner must be completed through the tailgate hatch opening. Always service with the aid of an assistant to prevent kinking or damage to the headliner. Take additional care when removing the headlining trim with a sunroof cutout. The trim material forward of the sunroof cutout is prone to creasing if not handled properly.


When installing a new headliner, tape any unused connector to the headliner with a high adhesive tape.

   


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