SECTION 1
GENERAL INTRODUCTION
1. EQUIPMENT AND MATERIAL FOR PDI AND SERVICE
Following tools and fluids should be prepared for the Pre-Delivery Inspection process and its service.
TOOLS
- Tyre pressure gauge
- Tyre inflator
- Rubber mallet (for wheel cover/cap)
- Torque wrench (for wheel lug nut torque)
- Wrenches 8 mm - 21 mm
- Small flat blade screwdriver
- Screwdriver(+)
- Pliers
- Cassette tape (for cassette operation inspection)
- Headlight aim tester
- Tachometer with tacho pulse pick-up
- Shop towels
FLUIDS
- Brake/clutch fluid
- Engine Oil
- Manual gearbox fluid
- Automatic transmission fluid
- Power steering fluid
- Engine coolant
- Windscreen washer fluid
- Spray lubricant(s)
2. PRE-DELIVERY INSPECTION FORM
- Pre-delivery inspection form as shown in next pages shall be prepared, and the performances of inspection, checking, related services and remedial actions should be described in the check form.
- Prior to pre-delivery inspection, the upper column that appears on the first page of the PDI form should be fully filled in as follows.
- - Vehicle model, vehicle identification number and body colour code is stamped on the vehicle identification number(VIN) plate attached to the top of the cross member, above the radiator.
- - The engine number is stamped on the cylinder block under the No. 4 exhaust manifold of the engine.
- - Fill in the other blanks in the column, for instance dealer stock number, repair order number, owner's name, address, city, state, delivered by dealer name, dealer code and date, is necessary.
- Inspect the vehicle, and record the inspection result on the PDI form as per following order in accordance with the detail items in the PDI form.
- – Engine compartment
- – Body – accessories
- – Under vehicle
- – Road test
- – Appearance
- Delivery report column shall be checked and confirmed only after all the defects, that might have been found during inspection, have been completely corrected.
