Volt

Front Side Door Adjustment

Up/Down or In/Out Adjustment

1. Open the door.

Caution : Refer to Paint Damage Caution in the Preface section.

Note : The door side upper and lower hinge bolts must remain tight enough to retain door adjusted position.

2. Apply masking tape to the wing and the door edges.

Loosen the door side hinge bolts.

Do not remove the bolts from the door.

3. Adjust the door up or down by repositioning the door as needed.
4. Adjust the door in or out by repositioning the door as needed.

1. If doing this portion of the adjustment to the (Driver's Door Only) do the following: disable the high voltage system. Refer to High Voltage Disabling .
2. Remove the battery changer receptacle. Refer to Drive Motor Battery Charger Receptacle Replacement .
3. Remove the charger port door actuator. Refer to Charge Port Housing Replacement .

Caution : Refer to Fastener Caution in the Preface section.

4. Install the door side hinge bolts.

Tighten
Tighten the bolts to 30 N·m (22 lb ft).

5. Inspect the door for proper operation and alignment.
6. Remove the masking tape.

Fore/Aft Adjustment

Caution : Refer to Paint Damage Caution in the Preface section.

Note : The door side upper and lower hinge bolts must remain tight enough to retain door adjusted position.

1. Apply masking tape to the wing and door edges.

Loosen the body side hinge bolts.

Do not remove the bolts from the door.

2. Adjust the door fore and aft by repositioning the door as needed.

Caution : Refer to Fastener Caution in the Preface section.

1. Install the body side hinges bolts.

Tighten
Tighten the bolts to 30 N·m (22 lb ft).

2. Inspect the door for proper operation and alignment.
3. Remove the masking tape.