Volt
SERVICE MANUAL
1. Preface
Preface
Introduction
Danger
Title Page
Dangers, Warnings, and Cautions
Introduction
Definition of Danger, Warning, Caution, and Note
ABS Component Handling Warning
Actions to Take When Working with Fuel Warning
Approved Equipment for Collision Repair Warning
Assistant Driving Warning
Battery Disconnect Warning
Brake Dust Warning
Brake Fluid Irritant Warning
Checking Hot Transmission Fluid through Drain Plug Hole Warning
Cleaning Solvent Warning
Collision Sectioning Warning
Cracked Window Warning
Defroster Outlet Warning
Exhaust Service Warning
Express Window Down Warning
Eye Protection Warning
Foam Sound Deadeners Warning
Fuel and Evaporative Emission Pipe Warning
Fuel gauge Leak Warning
Fuel Pipe Fitting Warning
Fuel Storage Warning
Fuel Vapour in Evaporative Emission Components Warning
Petrol/Petrol Vapours Warning
Glass and Sheet Metal Handling Warning
Halogen Bulb Warning
Bonnet Hold-Open Device Warning
Hot Exhaust System Warning
Moving Parts and Hot Surfaces Warning
Protective Goggles and Glove Warning
Relieving Fuel Pressure Warning
Road Test Warning
Safety Glasses and Compressed Air Warning
Safety Glasses Warning
Safety Goggles and Fuel Warning
SIR Deployed Inflator Modules Are Hot Warning
SIR Inflatable Module Deployment Outside Vehicle Warning
SIR Inflator Module Disposal Warning
SIR Inflator Module Handling and Storage Warning
SIR Seatbelt Pretensioner Handling Warning
SIR Special Tool Warning
SIR Warning
Steering Angle Sensor Initialisation Warning
Torque-to-Yield Fastener Warning
Window Retention Warning
Work Stall Test Warning
Air in the Power Steering System Caution
Avoid Chipping or Scratching the Coating Caution
Ball Stud Removal Caution
Belt Dressing Caution
Brake Calliper Caution
Brake Fluid Effects on Paint and Electrical Components Caution
Clearcoat/Ultraviolet Screeners Caution
Component Fastener Tightening Caution
Drive Axle Caution
Engine Coolant Thermostat Housing Caution
Exterior Trim Emblem Removal Caution
Fastener Caution
Filling the Master Cylinder Caution
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Heated Oxygen and Oxygen Sensor Caution
Heated Oxygen Sensor Resistance Learn Reset Caution
Installing Hoses without Twists or Bends Caution
Paint Damage Caution
Pipe Spanner Positioning Caution
Power Steering Hose Disconnected Caution
Silicon Contamination of Heated Oxygen Sensors Caution
Steering Column in Lock Position Caution
Steering Gear Preload Adjustment Caution
Steering Wheel in the Full Turn Position Caution
Steering Wheel Straight and Column Locked Caution
Test Probe Caution
Three-Way Catalytic Converter Damage Caution
Torque Reaction Against Timing Drive Chain Caution
Torque-to-Yield Fastener Caution
Transmission Fluid Vent Cap Removal Caution
Transmission Overfill Caution
Using Proper Power Steering Fluid Caution
Tappet Priming Caution
Window Edge Damage Caution
2. General Information
General Information
Specifications
Safety Regulations for Hybrid/Electric Vehicles
Introduction
Arrows and Symbols
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Vehicle Certification, Tyre Placard, Anti-Theft, and Service Parts ID Label
RPO Code List
Fasteners
Thread Inserts
Registered and Non-Registered Trademarks
Lifting and Jacking the Vehicle
Diagnostic Information and Procedures
Customer Concern Verification Sheets
Special Tools and Equipment
Special Tools Ordering Information
Air/Wind Noise
Diagnostic Information and Procedures
Air/Wind Noise
Tracing Powder or Chalk Test
Air Pressure Test
Soap Suds or Bubble Test
Maintenance and Lubrication
Specifications
Approximate Fluid Capacities
Fluid and Lubricant Recommendations
Maintenance Items
Maintenance
GM Oil Life System Resetting
Vibration Diagnosis and Correction
Specifications
Tyre and Wheel Runout Specifications
Diagnostic Information and Procedures
Vibration Analysis - Hub and/or Axle Input
Vibration Analysis - Engine
Engine Order Classification
Vibration Analysis - Engine/Accessory Isolation
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
Brake Disc/Drum Balance Inspection
3. Body Hardware and Trim
Exterior Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Emblem/Nameplate Replacement
Body Panel Paint Protector Replacement — VGC
Front Side Door Window Frame Rear Applique Replacement
Tailgate Side Applique Replacement
Quarter Panel Tail Lamp Upper Moulding Replacement
Rear Side Door Window Frame Rear Applique Replacement
Radiator Grille Replacement
Bonnet Rear Reveal Moulding Replacement
Front Wing Upper Rear Moulding Replacement
Sill Panel Moulding Replacement
Roof Panel Joint Finish Molding Replacement
Rear End Spoiler Replacement
Special Tools and Equipment
Special Tools
Floor Coverings and Headlinings
Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Eliminating Unwanted Odors in Vehicles
Floor Carpet Drying
Front Floor Panel Carpet Replacement
Front Side Door Opening Floor Carpet Retainer Replacement
Rear Side Door Opening Floor Carpet Retainer Replacement
Headlining Trim Panel Replacement
Instrument Panel and Console Trim
Specifications
Fastener Tightening Specifications
Repair Instructions
Instrument Panel Lower Trim Panel Insulator Replacement
Steering Column Opening Lower Filler Replacement
Instrument Panel Side Trim Panel Replacement
Instrument Panel Upper Trim Panel Replacement
Instrument Panel Cluster Trim Plate Cover Replacement
Instrument Panel Cluster Trim Plate Replacement
Instrument Panel Upper Outer Trim Panel Replacement – Right Side
Instrument Panel Upper Outer Trim Panel Replacement – Left Side
Instrument Panel Lower Extension Trim Panel Replacement
Upper Trim Pad Retainer Replacement
Lower Trim Pad Retainer Replacement — Inner
Lower Trim Pad Retainer Replacement — Outer
Instrument Panel Upper Centre Compartment Replacement
Instrument Panel Lower Compartment Replacement
Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Tie Bar Replacement
Instrument Panel Wiring Harness Replacement
Front Floor Console Compartment Door Hinge Replacement
Front Floor Console Compartment Door Latch Replacement
Front Floor Console Side Cover Replacement
Front Floor Console Extension Replacement - Right Side
Front Floor Console Extension Replacement - Left Side
Front Floor Console Retainer Replacement
Front Floor Console Replacement
Front Floor Rear Console Replacement
Front Floor Console Armrest Replacement
Front Floor Console Armrest Hinge Cover Replacement
Front Floor Console Trim Plate Replacement
Front Floor Console Applique Replacement
Front Floor Console Rear Cover Replacement
Roof Console Replacement
Interior Trim and Panelling
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Side Door Accessory Switch Mount Plate Replacement — Driver's Side Door
Front Side Door Accessory Switch Mount Plate Replacement — Passenger Side Door
Rear Side Door Accessory Switch Mount Plate Replacement
Front Side Door Trim Replacement
Rear Side Door Window Garnish Moulding Replacement
Front Side Door Window Garnish Moulding Replacement
Roof Rail Rear Assist Handle Replacement
Inside Rearview Mirror Mount Plate Cover Replacement
Sunshade Replacement
Sunshade Support Replacement
Windscreen Side Garnish Moulding Replacement
Centre Pillar Trim Panel Replacement
Body Lock Pillar Upper Trim Panel Replacement
Quarter Inner Trim Finish Panel Replacement
Rear End Trim Finish Panel Replacement
Rear Compartment Floor Stowage Compartment Cover Handle Replacement
Rear Compartment Floor Stowage Trim Compartment Replacement
Rear Compartment Floor Panel Trim Replacement
Rear Side Door Trim Replacement
Liftgate Window Side Garnish Moulding Replacement
Liftgate Window Upper Garnish Moulding Replacement
Tailgate Upper Trim Finish Panel Replacement
Tailgate Lower Trim Finish Panel Replacement
Body Side Air Outlet Deflector Replacement
4. Body Repair
Bolted Exterior Body Panels and Closures
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
DTC B3006
DTC P257D-P257F
Symptoms - Bolted Exterior Body Panels and Closures
Bonnet Ajar Indicator/Message Malfunction
Repair Instructions
Front Suspension Strut Housing Brace Replacement
Bonnet Primary Catch Release Cable Replacement
Front Side Door Adjustment
Front Side Door Replacement
Rear Side Door Adjustment
Rear Side Door Replacement
Front Wing Replacement – Left Side
Front Wing Replacement – Right Side
Liftgate Adjustment
Liftgate Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Bonnet Hinge Replacement — Volt
Tailgate Hinge Replacement
Rear Side Door Upper Hinge and Lower Hinge Replacement
Bonnet Adjustment
Bonnet Replacement — Volt
Bonnet Insulator Replacement — Volt
Bonnet Primary and Secondary Latch Replacement — Volt
Front Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Fuel Tank Filler Door Replacement
Fuel Tank Filler Pipe Housing Replacement
Bonnet Hold-Open Rod Replacement
Bonnet Front Weatherstrip Replacement — Volt
Bonnet Rear Weatherstrip Replacement — Volt
Front Compartment Front Sight Shield Replacement — Volt
Front Compartment Side Sight Shield Replacement — Volt
Liftgate Strut Replacement
Front or Rear Side Door Lower Weatherstrip Replacement
Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Body Side
Liftgate Weatherstrip Replacement
Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Weatherstrip Replacement - Body Side
Description and Operation
Bonnet Ajar Indicator Description and Operation
Bumpers and Fascias
Specifications
Fastener Tightening Specifications
Repair Instructions
Front Bumper Energy Absorber Replacement — Volt
Front Bumper Fascia Removal and Installation — Volt
Front Bumper Fascia Guide Replacement
Front Bumper Fascia Centre Support Replacement
Front Bumper Fascia Centre Support Bracket Replacement
Front Bumper Lower Fascia Replacement — Volt
Front Bumper Upper Fascia Replacement — Volt
Front End Panel Outer Deflector Replacement — Volt
Front End Panel Centre Deflector Replacement — Volt
Rear Bumper Fascia Removal and Installation — Volt
Rear Bumper Fascia Guide Replacement
Rear Bumper Fascia Inner Guide Replacement
Rear Bumper Fascia Outer Guide Replacement
Rear Bumper Upper Fascia Replacement — Volt
Rear Bumper Lower Fascia Replacement — Volt
Rear Bumper Energy Absorber Replacement — Volt
Rear Bumper Impact Bar Replacement
Collision Repair
Specifications
Dimensions - Body
Visual Identification
Structure Identification
Repair Instructions
Front Bumper Impact Bar Replacement
Headlamp Mount Panel Replacement
Front End Upper Tie Bar Support Replacement
Front Wheelhouse Front Panel Replacement
Front Wheel housing Panel Replacement
Front Compartment Upper Side Rail Replacement
Front Hinge Pillar Body Sectioning
Body Hinge Pillar Lower Reinforcement Replacement
Roof Outer Panel Replacement
Rocker Inner Panel Replacement
Rocker Outer Panel Sectioning
Body Side Outer Panel Reinforcement Replacement
Body Side Inner Panel Sectioning
Rear Compartment Floor Panel Sectioning
Rear Wheelhouse Panel Replacement
Quarter Outer Panel Sectioning
Body Rear End Panel Replacement
Front Wing Front Bracket Replacement
Front Rail Replacement
Centre Pillar Inner Panel Replacement
Centre Pillar Reinforcement Replacement
Centre Pillar Sectioning – Outer
Front Side Door Outer Panel Replacement
Rear Side Door Outer Panel Replacement
Rail Replacement – Rear Section
Rear End Lower Panel Reinforcement Replacement
Rear End Panel Replacement
Resistance Spot-Welded Full Panel Replacement
MIG-Welded Full Panel Replacement
Description and Operation
Dual Phase Steel
High Strength Low Alloy Steel
Metal Panel Bonding
Mild Steel
Ultra High Strength Dual Phase Steel
Ultra High-Strength Steel
Frame and Underbody
Specifications
Fastener Tightening Specifications
Repair Instructions
Underbody Front Air Deflector Replacement – Left Side
Underbody Front Air Deflector Replacement – Right Side
Underbody Rear Air Deflector Replacement
Drive train and Front Suspension Frame Replacement
Drivetrain and Front Suspension Frame Front Insulator Replacement
Front Wheelhouse Front Liner Replacement
Front Wheelhouse Rear Liner Replacement
Rear Wheel housing Panel Liner Replacement
Special Tools and Equipment
Special Tools
5. Body Systems
Fixed and Movable Windows
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Moveable Window Schematics
Defogger Schematics
Diagnostic Information and Procedures
DTC B0283
DTC B316B, B317A, B318A, or B319A
DTC B3205
Symptoms - Fixed and Moveable Windows
Rear Window Defogger Malfunction
Power Windows Malfunction
Side Door Window Mechanical Diagnosis
Repair Instructions
Windscreen Replacement
Front Side Door Window Adjustment
Front Side Door Window Replacement
Rear Side Door Window Adjustment
Rear Side Door Window Replacement
Liftgate Upper Window Replacement
Liftgate Lower Window Replacement
Front Side Door Window Channel Replacement
Rear Side Door Window Rear Channel Replacement
Front Side Door Window Switch Replacement
Front Side Door Window and Multifunction Switch Replacement
Rear Side Door Window Switch Replacement
Front Side Door Window Regulator Replacement
Window Motor Programming - Express Function
Front Side Door Window Regulator Motor Replacement
Rear Side Door Window Regulator Replacement
Rear Side Door Window Regulator Motor Replacement
Rear Side Door Window Belt Reveal Moulding Replacement — Upper
Rear Side Door Window Belt Reveal Moulding Replacement — Lower
Front Side Door Window Belt Reveal Moulding Replacement — Upper
Front Side Door Window Belt Reveal Moulding Replacement — Lower
Front Side Door Window Outer Weatherstrip Replacement
Rear Side Door Window Outer Weatherstrip Replacement
Front Side Door Window Rear Channel Replacement
Description and Operation
Power Windows Description and Operation
Rear Window Defogger Description and Operation
Stationary Window Description
Special Tools and Equipment
Special Tools
Horns
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Horn Schematics
Diagnostic Information and Procedures
DTC B2750
Symptoms - Horns
Horns Malfunction
Repair Instructions
Horn Replacement
Steering Wheel Horn Contact Replacement
Description and Operation
Horns System Description and Operation
Lighting
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Headlights/Daytime Running Lights (DRL) Schematics
Exterior Lamps Schematics
Interior Lights Schematics
Interior Lights Dimming Schematics
Diagnostic Information and Procedures
DTC B1395
DTC B1480
DTC B2545
DTC B257A
DTC B2580
DTC B2585 or B3867
DTC B2600 or B2605
DTC B2610
DTC B2615
DTC B2625
DTC B2645
DTC B2699
DTC B3588
DTC B3600
DTC B3650
DTC B3806
DTC B3884
DTC B3948 or B3949
DTC C0277 or C0890
DTC C0297
Symptoms - Lighting
Automatic Light Malfunction
Backup Lamps Malfunction
Courtesy Lamps Malfunction
Interior Lights Malfunction
Hazard Lamps Malfunction
Headlamps Malfunction
Interior Backlighting Malfunction
Lights On Indicator Malfunction
Park, License, and/or Tail Lamps Malfunction
Reading Lamps Malfunction
Stop Lamps Malfunction
Sunshade Illumination Malfunction
Indicator Lamps and/or Indicators Malfunction
Repair Instructions
Brake Pedal Position Sensor Calibration
Brake Pedal Position Sensor Replacement
Reading Lamp Replacement
Dome and Reading Lamp Replacement
Dome and Reading Lamp Bulb Replacement
Sun Visor Illuminated Mirror Lamp Bulb Replacement
Outside Rearview Mirror Direction Indicator Lamp Replacement
Headlamp Replacement — Volt
Headlamp Bulb Replacement
Headlamp Aiming
Front Direction Indicator Lamp Replacement — Volt
Rear Fog Lamp Replacement — Volt Ampera (T79)
Rear Fog Lamp Bulb Replacement — Volt Ampera (T79)
Rear Reflector Replacement — Volt
Front Direction Indicator Lamp Bulb Replacement — Volt
High Mount Brake lamp Replacement
Cargo Centre Courtesy Lamp Bulb Replacement
Reverse Lamp Replacement
Reverse Lamp Bulb Replacement
Rear Number plate Lamp Replacement
Rear Number Plate Light Bulb Replacement
Tail Lamp Replacement
Rear Compartment Courtesy Lamp Replacement
Description and Operation
Exterior Lighting Systems Description and Operation
Interior Lighting Systems Description and Operation
Special Tools and Equipment
Special Tools
Mirrors
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Inside Rearview Mirror Schematics
Outside Rearview Mirror Schematics
Diagnostic Information and Procedures
Symptoms - Mirrors
Heated Mirrors Malfunction
Automatic Day-Night Mirrors Malfunction
Power Mirror Folding Malfunction
Power Mirror Malfunction
Repair Instructions
Outside Rearview Mirror Applique Replacement
Outside Rearview Mirror Replacement
Outside Rearview Mirror Housing Cover Replacement
Outside Rearview Mirror Housing Bezel Replacement
Outside Remote Control Rearview Mirror Switch Replacement
Outside Rearview Mirror Inner Actuator Replacement
Outside Rearview Mirror Glass Replacement
Inside Rearview Mirror Replacement
Inside Rearview Mirror Bracket Installation
Description and Operation
Automatic Day-Night Mirror Description and Operation
Outside Mirror Description and Operation
Vehicle Access
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Door Lock/Indicator Schematics
Release Systems Schematics — Release System Schematics
Release Systems Schematics — Liftgate Schematics
Diagnostic Information and Procedures
DTC B2500
DTC B3125, B3130, or B3135
DTC B3140 or B3150
DTC B3265
DTC B3618
DTC B3930
DTC P0CC6
DTC P0CC7, P0CC9, or P0CCA
DTC P0CCC, P0CCE, or P0CCF
DTC P0CD1
DTC P0CD2
DTC P04B6
DTC P04B8-P04BA or P04DC
DTC P04BB, P04BC, or P04C0
DTC P04C3-P04C6
DTC P04C8, P04CA, or P04CB
DTC P169D
Symptoms - Vehicle Access
Charger Door Ajar Indicator Malfunction
Charger Door Release Malfunction
Exterior Door Handle Switch Malfunction – DTC B1474, B1534, B1535, or B3849
Fuel Filler Door Ajar Indicator Malfunction
Fuel Filler Door Release Malfunction
Hatch Release Malfunction
Door Ajar Indicator Malfunction
Power Door Child Lock Malfunction
Power Door Lock Key Cylinder Switches Malfunction
Power Door Locks Malfunction
Rear Hatch/Gate Ajar Indicator Malfunction
Repair Instructions
Fuel Tank Filler Door Lock Actuator Replacement
Front Side Door Inside Handle Cable Replacement
Rear Side Door Inside Handle Cable Replacement
Front Side Door Lock Cylinder Replacement
Opening the Liftgate Without Electrical Power
Front Side Door Outside Handle Replacement — Base
Front Side Door Outside Handle Replacement — Pass Key Entry ATH
Front Side Door Outside Handle Bracket Replacement
Rear Side Door Outside Handle Bracket Replacement
Liftgate Catch Replacement
Rear Side Door Outside Handle Replacement
Front Side Door Lock Cylinder Opening Cover Replacement
Rear Side Door Lock Cylinder Opening Cover Replacement
Front Side Door Lock Replacement
Rear Side Door Lock Replacement
Front Side Door Locking Rod Replacement
Front Side Door Lock Cylinder Rod Replacement
Front Side Door Outside Handle Rod Adjustment
Front Side Door Outside Handle Rod Replacement
Rear Side Door Locking Rod Replacement
Rear Side Door Outside Handle Rod Adjustment
Rear Side Door Outside Handle Rod Replacement
Front Side Door Lock Striker Adjustment
Front Side Door Lock Striker Replacement
Liftgate Catch Striker Replacement
Rear Side Door Lock Striker Adjustment
Rear Side Door Lock Striker Replacement
Rear Compartment Lid and Fuel Filler Door Release Switch Replacement
Opening the Fuel Tank Filler Door when the Door Lock Malfunctions
Fuel Tank Filler Door Lock Release Switch Replacement
Charger Door Release Switch Replacement
Tailgate Release Switch Replacement
Description and Operation
Charge Port Door Description and Operation
Door Ajar Indicator Description and Operation
Fuel Fill Door Description and Operation
Liftgate Ajar Indicator Description and Operation
Power Door Locks Description and Operation
Rear Hatch/Gate Description and Operation
Wipers and Washers
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Wiper/Washer Schematics
Diagnostic Information and Procedures
DTC B371A
DTC B3873
Symptoms - Wiper/Washer Systems
Windscreen Wiper System Malfunction
Washer Malfunction
Wiper Blade Element Check
Repair Instructions
Windscreen Wiper and Washer Switch Replacement
Windscreen Washer Nozzle Replacement
Windscreen Washer Pump Hose Replacement
Windscreen Washer Solvent Container Filler Tube Replacement
Windscreen Washer Solvent Container Grommet Replacement
Windscreen Washer Solvent Container Replacement
Windscreen Washer Pump Replacement
Windscreen Washer Solvent Level Sensor Replacement
Plenum Upper Panel Insulator Replacement
Plenum Drain Tube Replacement
Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Extension Replacement
Windscreen Wiper Arm Replacement — Driver
Windscreen Wiper Arm Replacement — Passenger
Windscreen Wiper Blade Replacement — Driver
Windscreen Wiper Blade Replacement — Passenger
Windscreen Wiper Motor Replacement
Windshield Wiper Transmission Replacement
Windshield Glass Cleaning
Wiper Blade Element Cleaning
Wiper Chatter Repair
Description and Operation
Wiper/Washer System Description and Operation
6. Brakes
Antilock Brake System
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Antilock Brake System Schematics
Diagnostic Information and Procedures
DTC C0035-C0050, C1207-C1210, C1221-C1228, or C1232-C1235
DTC C005A
DTC C0110, C12E0, C12E8, or C12E9
DTC C012A, C128B, C128E, or C12B2-C12B4
DTC C012B or C12B6-C12B8
DTC C012C, C121A, C128C, C128F, C12B9, C12BA, C12BB, or C12F7
DTC C012D, C120A, C128A, C128D, C12BC, or C12BE
DTC C012E or C12FE
DTC C012F, C12A7, C12DC, or C12DD
DTC C0161
DTC C0186, C0196, or C0287
DTC C0201, C120D, or C120E
DTC C0242 or P0856
DTC C0245, C122E
DTC C0252
DTC C0256, C12E6, or C12E7
DTC C0294, C120C, or C12F8
DTC C0299 or C12FF
DTC C029C, C120C, C129A-C129F, C12B1, or C12F8
DTC C0552
DTC C0561
DTC C056D, C121C-C121F, C123A-C1256, C126E-C127D, C12C2-C12DF, or C12F2-C12F6
DTC C0574
DTC C0710
DTC C0870 or C12E4
DTC C0880, C12E5, or C120F
DTC C0898
DTC C0914
DTC C1120 or C1121
DTC C1122 or C1123
Symptoms - Antilock Brake System
ABS Indicator Malfunction
Traction Control/Stability Control Indicator Malfunction
Repair Instructions
Antilock Brake System Automated Bleed
Steering Angle Sensor Centring
Electronic Brake Control Module Replacement
Electronic Brake Control Module with Brake Pressure Modulator Valve Replacement
Brake Control Brake Pedal Position Sensor Replacement
Electronic Brake Control Position Sensor Replacement
Brake Pressure Modulator Valve Pressure Sensor Calibration
Brake Pressure Modulator Valve Bracket Replacement
Front Wheel Speed Sensor Replacement
Rear Wheel Speed Sensor Replacement
Vehicle Yaw Sensor Learn
Vehicle Yaw Sensor with Vehicle Lateral and Longitudinal Accelerometer Replacement
Description and Operation
ABS Description and Operation
Special Tools and Equipment
Special Tools
Disc Brakes
Specifications
Fastener Tightening Specifications
Disc Brake Component Specifications
Adhesives, Fluids, Lubricants, and Sealers
Diagnostic Information and Procedures
Brake Disc Thickness Measurement
Brake Disc Thickness Variation Measurement
Brake Disc Surface and Wear Inspection
Brake Disc Assembled Lateral Runout Measurement
Brake Pad Inspection
Brake Calliper Inspection
Front Disc Brake Mounting and Hardware Inspection
Rear Disc Brake Mounting and Hardware Inspection
Repair Instructions
Front Disc Brake Pads Replacement
Rear Disc Brake Pads Replacement
Front Brake Calliper Replacement
Rear Brake Calliper Replacement
Front Brake Calliper Overhaul
Rear Brake Calliper Overhaul
Front Brake Calliper Hardware Replacement
Rear Brake Calliper Hardware Replacement
Front Brake Calliper Bracket Replacement
Rear Brake Calliper Bracket Replacement
Front Brake Disc Replacement
Rear Brake Rotor Replacement
Front Brake Shield Replacement
Rear Brake Shield Replacement
Brake Disc Assembled Lateral Runout Correction
Brake Rotor Assembled Lateral Runout Correction - Indexing
Brake Rotor Assembled Lateral Runout Correction - Correction Plates
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Brake Disc Refinishing
Description and Operation
Disc Brake System Description and Operation
Special Tools and Equipment
Special Tools
Hydraulic Brakes
Specifications
Fastener Tightening Specifications
Brake Component Specifications
Brake System Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Hydraulic Brake Schematics
Diagnostic Information and Procedures
DTC C0267
Symptoms - Hydraulic Brakes
Brake Warning Indicator Malfunction
Brake Pulsation
Brake System Noise
Braking Action Uneven - Pulls to One Side
Braking Action Uneven - Front to Rear
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Brake System Slow Release
Brake Fluid Loss
Disc Brake System Diagnosis
Brake Hydraulic and Assist System Diagnosis
Brake System Vehicle Road Test
Brake Pedal Travel Measurement and Inspection
Brake System External Leak Inspection
Brake System Internal Leak Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pipe and Hose Inspection
Repair Instructions
Master Cylinder Reservoir Filling
Master Cylinder Reservoir Replacement
Master Cylinder Replacement
Master Cylinder Bench Bleeding
Brake Fluid Level Indicator Switch Replacement
Brake Pedal Assembly Replacement
Brake Pipe Replacement
Brake Master Cylinder Reservoir Hose Replacement
Front Brake Hose Replacement
Rear Brake Hose Replacement
Hydraulic Brake System Bleeding — Pressure
Hydraulic Brake System Flushing
Description and Operation
Brake System, Hydraulic, Assist, and Control Description and Operation
Brake Warning System Description and Operation
Hydraulic Brake System Description and Operation
Special Tools and Equipment
Special Tools
Park Brake
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Park Brake System Schematics
Diagnostic Information and Procedures
DTC C028A
DTC C028B
DTC C028D
DTC C028F
DTC C0293
DTC C0298
DTC C0558
DTC C0561
DTC C0574
Symptoms - Park Brake
Park Brake Will Not Hold or Release
Park Brake System Diagnosis
Repair Instructions
Electronic Parking Brake Control Module Replacement
Parking Brake Switch Replacement
Handbrake Cable Replacement
Handbrake Rear Cable Replacement - Left Side
Handbrake Rear Cable Replacement - Right Side
Handbrake Cable Adjuster Disabling
Handbrake Cable Adjuster Enabling
Description and Operation
Electronic Handbrake Control Module Description
Park Brake System Description and Operation
7. Diagnostic Overview, Starting Point, and Programming
Programming and Setup
Repair Instructions
Accessory DC Power Control Module Programming and Setup
Air Conditioning Compressor Control Module Programming and Setup
Audio Amplifier Programming and Setup
Battery Charger Programming and Setup
Battery Energy Control Module Programming and Setup
Body Control Module Programming and Setup
Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup — 4ET50
Coolant Heater Control Module Programming and Setup
Drive Motor Generator Power Inverter Module Programming and Setup
Electronic Brake Control Module Programming and Setup
Electronic Handbrake Control Module Programming and Setup
Engine Control Module Programming and Setup
Fuel Pump Flow Control Module Programming and Setup
Heated Seat Control Module Programming and Setup
Hybrid Battery Interface Control Module Programming and Setup
Hybrid Powertrain Control Module 2 Programming and Setup
HVAC System Control Module Programming and Setup
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Instrument Cluster Programming and Setup
Keyless Entry Control Module Programming and Setup
Mobile Telephone Control Module Programming and Setup
Object Alarm Module Programming and Setup
Passenger Presence System Programming and Setup
Power Steering Control Module Programming and Setup
Radio Control Programming and Setup
Radio Programming and Setup
Remote Control Door Lock Receiver Programming and Setup
Steering Column Lock Control Module Programming and Setup
Theft Deterrent Module Programming and Setup
Tyre Pressure Indicator Receiver Programming and Setup
Special Tools and Equipment
Special Tools
Vehicle Diagnostic Information
Specifications
Body Control Module Scan Tool Information
Driver Seat and Passenger Seat Heater Control Module Scan Tool Information
Electronic Brake Control Module Scan Tool Information
Electronic Parking Brake Control Module Scan Tool Information
Engine Control Module Scan Tool Information
Fuel Pump Flow Control Module Scan Tool Information
Hybrid Powertrain Control Module 2 Scan Tool Information
Inflatable Restraint Passenger Presence System Scan Tool Information
Inflatable Restraint Sensing and Diagnostic Module Scan Tool Information
Instrument Cluster Scan Tool Information
Keyless Entry Control Module Scan Tool Information
Mobile Telephone Control Module Scan Tool Information
Object Alarm Module Scan Tool Information
Power Steering Control Module Scan Tool Information
Radio Scan Tool Information
Steering Column Lock Control Module Scan Tool Information
Transmission Control Module Scan Tool Information
Diagnostic Information and Procedures
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Diagnostic System Check Instructions
Diagnostic Starting Point - Vehicle
Diagnostic System Check - Vehicle
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Engine Cranks But Does Not Run
Inspection/Maintenance System Check
Diagnostic Repair Verification
8. Driveline/Axle
Wheel Drive Shafts
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Diagnostic Information and Procedures
Symptoms - Wheel Drive Shafts
Click Noise In Turns
Clunk When Accelerating from Freewheel
Clunk Noise When Accelerating During Turns
Repair Instructions
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Shaft Replacement
Front Wheel Drive Shaft Inner Joint Boot Replacement
Front Wheel Drive Shaft Outer Joint Boot Replacement
Description and Operation
Wheel Drive Shafts Description and Operation
Special Tools and Equipment
Special Tools
9. Driver Information and Entertainment
Mobile, Entertainment, and Navigation
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Radio/Navigation System Schematics
Cellular Telephone Schematics
Diagnostic Information and Procedures
DTC B0000
DTC B1020
DTC B1025, B1035, B1045, or B1055
DTC B125A
DTC B1265
DTC B1271
DTC B1278 or B1279
DTC B1287
DTC B2462
DTC B2470
DTC B2485
Symptoms - Cellular Communication
Symptoms - Entertainment
Auxiliary Audio Input Malfunction
Mobile Telephone Conversation Partner Does Not Hear You
Mobile Telephone Conversation Partner Cannot Be Heard
Mobile Telephone Charging Malfunction
Mobile Telephone Microphone Malfunction
No Global Positioning System (GPS) Reception
Wireless Communication Interface Aerial Malfunction — UHP
Radio Controls Malfunction
Radio Information Display Malfunction – DTC U0257
Radio Poor Reception
Speaker Replacement Reference
Speaker Malfunction
Repair Instructions
Mobile Telephone Microphone Replacement
Communication Centre Call Switch Replacement
Communication Interface Module Replacement
Wireless Communication Interface Antenna Replacement
Communication Interface Module Bracket Replacement
Radio Replacement
Radio Control Assembly Replacement
Audio Disc Player, USB, Auxiliary In, and Memory Card Receptacle Replacement
Radio Speaker Amplifier Replacement
Navigation Signal Splitter Replacement
Radio Antenna Base Replacement
Radio Aerial Replacement
Radio and Telephone Control Switch Replacement
Radio Windscreen Side Garnish Moulding Speaker Replacement
Radio Front Side Door Speaker Replacement
Radio Rear Side Door Speaker Replacement
Radio Rear Compartment Speaker Replacement
Description and Operation
Cellular Telephone Description and Operation
Radio/Audio System Description and Operation
Special Tools and Equipment
Special Tools
Displays and Gauges
Specifications
Ambient Air Temperature Sensor Resistance
Schematic and Routing Diagrams
Instrument Cluster Schematics
Driver Information System Schematics
Audible Warnings Schematics
Diagnostic Information and Procedures
DTC B0550
Symptoms - Displays and Gauges
Chime Malfunction
Driver Information Centre Switch Malfunction - DTC B3567
Engine Oil Pressure Indicator Malfunction – DTC P0520
Fuel Gauge Malfunction - DTC P0461-P0464
Instrument Cluster Gauges Malfunction
Instrument Cluster Display Malfunction
Speedometer and/or Odometer Malfunction
Repair Instructions
Driver Information Display Replacement
Driver Information Display and Multifunction Switch Replacement
Instrument Cluster Replacement
Battery Charge Indicator Replacement
Accessory Switch Replacement
Description and Operation
Audible Warnings Description and Operation
Driver Information Centre (DIC) Description and Operation
Indicator/Warning Message Description and Operation
Instrument Cluster Description and Operation
Secondary and Configurable Customer Controls
Schematic and Routing Diagrams
Steering Wheel Secondary/Configurable Control Schematics
Diagnostic Information and Procedures
Symptoms - Secondary and Configurable Customer Controls
Steering Wheel Controls Malfunction
Description and Operation
Steering Wheel Controls Description and Operation
10. Engine
Cruise Control
Schematic and Routing Diagrams
Cruise Control Schematics
Diagnostic Information and Procedures
DTC B3794
DTC P0564
DTC P0571
DTC P0703
Symptoms - Cruise Control
Cruise Control Indicator Malfunction
Cruise Control Malfunction
Repair Instructions
Cruise Control Switch Replacement
Description and Operation
Cruise Control Description and Operation
Engine Controls/Fuel – 1.4L (LUU)
Specifications
Temperature Versus Resistance
Altitude Versus Barometric Pressure
Ignition System Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Controls Schematics
Diagnostic Information and Procedures
DTC P0010 or P0013
DTC P0011 or P0014
DTC P0016 or P0017
DTC P0030, P0036, P0053, P0054, P0135, or P0141
DTC P0101
DTC P0102 or P0103
DTC P0106
DTC P0107 or P0108
DTC P0111
DTC P0112, P0113, or P0114
DTC P0116
DTC P0117, P0118, or P0119
DTC P0121-P0123, P0222, P0223, or P2135
DTC P0128
DTC P0131, P0132, P0134, P0137, P0138, or P0140
DTC P0133, P013A, P013B, P013E, P013F, P1133, P2270, P2271, or P2A00
DTC P0171 or P0172
DTC P018B-P018D
DTC P0201, P0202, P0203, or P0204
DTC P0231, P0232, or P023F
DTC P025A
DTC P0300-P0304
DTC P0315
DTC P0324, P0326, or P06B6
DTC P0325, P0327, or P0328
DTC P0335 or P0336
DTC P0340 or P0365
DTC P0341 or P0366
DTC P0351-P0354
DTC P0420
DTC P043E, P043F, or P145F
DTC P0442 or P0455
DTC P0443, P0458, or P0459
DTC P0449, P0498, or P0499
DTC P0451-P0453
DTC P0497
DTC P0601-P0604, P0606, P062B, P062F, P0630, P16F3, or P2610 — ECM
DTC P0601-P0604, P0606, or P062F — Fuel Pump Control Module
DTC P0628 or P0629
DTC P0641 or P06A6 — Fuel Pump Control Module
DTC P0641, P0651, P0697, or P06A3 — ECM
DTC P0650
DTC P0685, P0689, P0690, or P1682
DTC P069E
DTC P0700
DTC P0AC4
DTC P1101
DTC P121B or P121C
DTC P1255 or P064A
DTC P1400
DTC P1458-P145A
DTC P145C or P145D
DTC P145E
DTC P1461
DTC P1516, P2101, P2119, or P2176
DTC P15F9
DTC P15FB
DTC P162D
DTC P1B12
DTC P1E00
DTC P2122, P2123, P2127, P2128, or P2138
DTC P219A
DTC P2400-P2402
DTC P2418-P2420
DTC P2422
DTC P2450
DTC P2534 — Fuel Pump Control Module
DTC P2537
DTC P2618 or P2619
DTC P2635 — Fuel Pump Control Module
Symptoms - Engine Controls
Poor Fuel Fill Quality
Malfunction Indicator Lamp (MIL) Diagnosis
Engine Cranks But Does Not Run
Fuel System Diagnosis
Fuel Pump Electrical Circuit Diagnosis
Fuel Injector Solenoid Coil Test
Fuel Injector Balance Test
Alcohol/Contaminants-in-Fuel Diagnosis
Evaporative Emission Control System Diagnosis
Electronic Ignition System Diagnosis
Inspection/Maintenance System Check
Inspection/Maintenance Complete System Set Procedure
Inspection/Maintenance (I/M) Test DTC Table
Repair Instructions
Engine Control Module Replacement
Engine Control Module Bracket Replacement
Crankshaft Position System Variation Learn
Throttle/Idle Learn
Engine Coolant Temperature Sensor Replacement - Thermostat
Engine Coolant Temperature Sensor Replacement — Water Outlet
Mass Airflow Sensor with Inlet Air Temperature Sensor Replacement
Manifold Absolute Pressure Sensor Replacement
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 2
Accelerator Pedal Position Sensor Replacement
Throttle Body Assembly Replacement
Throttle Body Inspection and Cleaning
Fuel Pressure Gauge Installation and Removal
Fuel Tank Draining
Fuel Tank Replacement
Fuel Pressure Sensor Replacement - Fuel Feed Pipe
Fuel Tank Filler Pipe Replacement
Fuel Feed Pipe Replacement — Chassis
Fuel Feed Pipe Replacement — Engine Compartment
Fuel Tank Fuel Pump Module Replacement
Fuel Pump Flow Control Module Replacement
Fuel Tank Pressure Sensor Replacement
Fuel Level Sensor Replacement
Plastic Collar Quick Connect Fitting Service
Fuel Injection Fuel Rail Assembly Replacement
Fuel Injector Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement
Evaporative Emission System Vacuum Leak Detection Pump Replacement
Evaporative Emission System Cleaning
Ignition Coil Replacement
Spark Plug Inspection
Spark Plug Replacement
Camshaft Position Actuator Solenoid Valve Replacement — Exhaust
Camshaft Position Actuator Solenoid Valve Replacement — Intake
Crankshaft Position Sensor Replacement
Camshaft Position Sensor Replacement — Exhaust
Camshaft Position Sensor Replacement — Intake
Knock Sensor Replacement
Air Cleaner Outlet Duct Replacement
Air Cleaner Resonator Outlet Duct Replacement
Air Cleaner Element Replacement
Air Cleaner Assembly Replacement
Description and Operation
Camshaft Actuator System Description
Electronic Ignition System Description
Engine Control Module Description
Engine Maintenance and Fuel Monitor Description
Evaporative Emission Control System Description
Fuel System Description
Throttle Actuator Control (TAC) System Description
Special Tools and Equipment
Special Tools — Diagnostic Tools
Engine Cooling
Specifications
Temperature Versus Resistance
Fastener Tightening Specifications
Engine Cooling System Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Engine Cooling Schematics
Diagnostic Information and Procedures
DTC P00B3 or P00B4
DTC P00B6
DTC P00B7
DTC P0597-P0599
DTC P1485-P1487
DTC P2181
Symptoms - Engine Cooling
Engine Overheating
Loss of Coolant
Thermostat Diagnosis
Engine Fails To Reach Normal Operating Temperature
Pressure Cap Testing
Cooling System Leak Testing
Repair Instructions
Cooling System Draining and Filling
Flushing
Radiator Cleaning
Coolant Recovery Reservoir Replacement
Radiator Inlet Hose Replacement
Radiator Outlet Front Hose Replacement
Radiator Upper Bracket Replacement
Cooling Fan and Shroud Replacement
Engine Coolant Thermostat Replacement
Engine Coolant Air Bleed Hose Connector Replacement
Water Outlet Replacement
Water Inlet Replacement
Water Pump Belt Replacement
Water Pump Replacement
Engine Coolant Temperature Sensor Replacement
Radiator Replacement
Radiator Air Lower Baffle and Deflector Replacement
Radiator Air Side Baffle Replacement – Left Side
Radiator Air Side Baffle Replacement – Right Side
Radiator Air Seal Replacement
Special Tools and Equipment
Special Tools
Engine Electrical
Schematic and Routing Diagrams
Starting and Charging Schematics
Diagnostic Information and Procedures
DTC B1325, B1330, B1517, C0800, C0899, C0900, C12E1, C12E2, P0562, P0563, P1A0C, P1A0D, or P1EFC
DTC B1516
DTC B151A
DTC B1527
Symptoms - Engine Electrical
Battery Inspection/Test
Battery Charging
Battery Electrical Drain/Parasitic Load Test
Charging System Test
Repair Instructions
Battery Positive and Negative Cable Replacement
Battery Positive Cable Replacement
Battery Replacement
Description and Operation
Battery Description and Operation
Charging System Description and Operation
Electrical Power Management Description and Operation
Starting System Description and Operation
Special Tools and Equipment
Special Tools
Engine Exhaust
Specifications
Fastener Tightening Specifications
Diagnostic Information and Procedures
Symptoms - Engine Exhaust
Restricted Exhaust
Exhaust Leakage
Exhaust Noise
Repair Instructions
Exhaust Manifold with Catalytic Converter Replacement
Exhaust System Replacement
Catalytic Converter Replacement
Catalytic Converter Brace Replacement
Exhaust Resonator Replacement
Exhaust Pipe Heat Shield Replacement — Front
Exhaust Pipe Heat Shield Replacement — Centre
Exhaust Pipe Heat Shield Replacement — Rear
Exhaust Rear Silencer Replacement
Description and Operation
Exhaust System Description
Special Tools and Equipment
Special Tools
Engine Mechanical – 1.4L (LUU)
Specifications
Fastener Tightening Specifications
Engine Mechanical Specifications
Adhesives, Fluids, Lubricants, and Sealers
Visual Identification
Disassembled Views
Engine Identification
Diagnostic Information and Procedures
Symptoms - Engine Mechanical
Oil Consumption Diagnosis
Engine Noise Under Load
Engine Noise on Start-Up, but Only Lasting a Few Seconds
Base Engine Misfire without Internal Engine Noises
Base Engine Misfire with Abnormal Internal Lower Engine Noises
Base Engine Misfire with Abnormal Valve Train Noise
Base Engine Misfire with Coolant Consumption
Base Engine Misfire with Excessive Oil Consumption
Upper Engine Noise, Regardless of Engine Speed
Lower Engine Noise, Regardless of Engine Speed
Engine Will Not Crank - Crankshaft Will Not Rotate
Drive Belt Chirping, Squeal, and Whine Diagnosis
Drive Belt Rumbling and Vibration Diagnosis
Drive Belt Falls Off and Excessive Wear Diagnosis
Repair Instructions
Engine Mount Replacement - Right Side
Engine Mount Inspection
Engine Mount Bracket Replacement - Right Side
Inlet Manifold Replacement
Camshaft Timing Chain Replacement
Timing Chain Tensioner Replacement
Hydraulic Valve Lash Adjuster Arm Replacement
Hydraulic Valve clearance Adjuster Replacement
Camshaft Intake and Exhaust Sprocket Replacement
Cylinder Head Replacement
Oil Pan Replacement
Automatic Transmission Flex Plate Replacement
Crankshaft Balancer Replacement
Crankshaft Front Oil Seal Replacement
Crankshaft Rear Oil Seal Replacement
Engine Front Cover with Oil Pump Replacement
Engine Oil Pressure Indicator Switch Replacement
Engine Replacement
Engine Oil and Oil Filter Replacement
Camshaft Cover Replacement
Intake Camshaft Replacement
Exhaust Camshaft Replacement
Valve Stem Oil Seal and Valve Spring Replacement
Engine Mount Bracket Removal
Camshaft Timing Chain Inspection
Camshaft Timing Chain Adjustment
Draining Fluids and Oil Filter Removal
Engine Lift Bracket Removal
Exhaust Manifold Removal
Engine Coolant Thermostat Housing Removal
Water Outlet Removal
Air Conditioning Compressor Bracket Removal
Water Pump Pulley Removal
Crankshaft Balancer Removal
Water Pump Removal
Throttle Body Removal
Inlet Manifold Removal
Ignition Coil Removal
Camshaft Cover Removal
Camshaft Position Actuator Solenoid Valve Removal
Sump Removal
Engine Front Cover and Oil Pump Removal
Camshaft Timing Chain Removal
Timing Chain Tensioner Removal
Engine Front Cover Gasket Removal
Camshaft Sprocket Removal
Intake Camshaft Removal
Exhaust Camshaft Removal
Hydraulic Valve Lash Adjuster Arm Removal
Hydraulic Valve clearance Adjuster Removal
Cylinder Head Removal
Piston, Connecting Rod, and Bearing Removal
Crankshaft and Bearing Removal
Cylinder Head Disassemble
Cylinder Head Cleaning and Inspection
Cylinder Head Assemble
Engine Block Disassemble
Engine Block Assemble
Piston and Connecting Rod Disassemble
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Piston and Connecting Rod Assemble
Intake Manifold Disassemble
Inlet Manifold Cleaning and Inspection
Intake Manifold Assemble
Crankshaft and Bearing Cleaning and Inspection
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover and Oil Pump Disassemble
Sump Cleaning and Inspection
Crankshaft and Bearing Installation
Piston, Connecting Rod, and Bearing Installation
Cylinder Head Installation
Hydraulic Valve clearance Adjuster Installation
Hydraulic Valve Lash Adjuster Arm Installation
Intake Camshaft Installation
Exhaust Camshaft Installation
Camshaft Sprocket Installation
Timing Chain Tensioner Installation
Engine Front Cover Gasket Installation
Camshaft Timing Chain Installation
Engine Front Cover and Oil Pump Installation
Sump Installation
Camshaft Position Actuator Solenoid Valve Installation
Camshaft Cover Installation
Ignition Coil Installation
Oil Filter Installation
Inlet Manifold Installation
Throttle Body Installation
Water Pump Installation
Crankshaft Balancer Installation
Water Pump Pulley Installation
Air Conditioning Compressor Bracket Installation
Water Pump Belt Installation
Water Outlet Installation
Engine Coolant Thermostat Housing Installation
Exhaust Manifold Installation
Engine Lift Bracket Installation
Engine Mount Bracket Installation
Engine Front Cover and Oil Pump Assemble
Water Pump Belt Removal
Automatic Transmission Flex Plate Removal
Engine Block Cleaning and Inspection
Automatic Transmission Flex Plate Installation
Description and Operation
Engine Component Description
Lubrication Description
Special Tools and Equipment
Special Tools
11. HVAC
Heating, Ventilation, and Air Conditioning
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Refrigerant System Specifications
Diagnostic Information and Procedures
Handling of Refrigerant Lines and Fittings
Leak Testing
Air Conditioning (A/C) System Performance Test
A/C Diagnostics Chart
Heating Performance Diagnostic
Defrosting Insufficient
Noise Diagnosis - Blower Motor
Air Conditioning Compressor Oil Diagnosis
Noise Diagnosis - HVAC Module
Odour Diagnosis
Repair Instructions
Odour Correction
Refrigerant Recovery and Recharging — High Voltage Electric Compressor
Flushing
Air Conditioning and Drive Motor Battery Cooling Compressor Replacement
Air Conditioning Compressor and Condenser Hose Replacement
Air Conditioning Compressor Front Hose Replacement
Air Conditioning Compressor and Evaporator Hose Replacement
Air Conditioning Evaporator Thermal Expansion Valve Tube Replacement
Air Conditioning Refrigerant Service Valve Core Replacement
Air Conditioning Refrigerant Desiccant Replacement
Air Conditioning Evaporator Thermal Expansion Valve Replacement — A/C Evaporator
Air Conditioning Evaporator Thermal Expansion Valve Replacement — Drive Motor Battery Coolant Cooler
Air Conditioning Refrigerant Pressure Sensor Replacement – Low Pressure
Air Conditioning Refrigerant Pressure Sensor Replacement – High Pressure
Air Conditioning Refrigerant Temperature Sensor Replacement
Ambient Air Temperature Sensor Replacement
Air Conditioning Condenser Replacement
Air Conditioning and Heater Module Assembly Removal and Installation
Air Conditioning Evaporator Replacement
Air Conditioning Evaporator and Fan Module Drain Hose Replacement
Heater Inlet Hose Replacement
Heater Inlet And Outlet Pipe Replacement
Heater Outlet Hose Replacement
Heater Core Outlet Tube Replacement
Heater Core Inlet Tube Replacement
Heater Inlet Pipe Adapter Replacement
Air Inlet Valve Actuator Gear Replacement
Passenger Compartment Air Filter Replacement
Air Inlet Replacement
Air Inlet Assembly Replacement
Blower Motor Control Module Replacement
Air Inlet Valve and Inside Air Valve Control Cam Replacement
Air Inlet Valve Lever Replacement
Blower Motor Replacement
Air Distributor Case Replacement
Instrument Panel Outer Air Outlet Replacement - Left Side
Instrument Panel Centre Air Outlet Replacement
Instrument Panel Outer Air Outlet Replacement - Right Side
Floor Front Air Outlet Duct Replacement – Right Side
Floor Front Air Outlet Duct Replacement – Left Side
Instrument Panel Centre Air Outlet Duct Replacement
Windscreen Defroster Nozzle Replacement
Side Window Defogger Outlet Duct Replacement – Left Side
Side Window Defogger Outlet Duct Replacement – Right Side
Heater and Air Conditioning Remote Control Replacement
Mode Control Cam Actuator Replacement
Mode Valve Lever Replacement
Heater Coolant Heater Heat Shield Replacement
Heater Core Replacement
Heater Coolant Heater Air Supply Hose Replacement
Heater Coolant Heater Replacement
Heater Water Auxiliary Pump Replacement
Accessory DC Power Control Module Cooling Air Inlet Duct Replacement
Accessory DC Power Control Module Cooling Air Duct Replacement
Accessory DC Power Control Module Cooling Fan Replacement
Heater Water Shutoff Valve Replacement
Heater Water Shutoff Valve Actuator Inlet Hose Replacement
Heater Water Shutoff Valve Inlet Hose Replacement
Heater Water Auxiliary Pump Inlet Hose Replacement
Heater Vent Hose Replacement
Heater Outlet Hose Vapour Vent Hose Replacement
Description and Operation
Heating and Air Conditioning System Description and Operation
Special Tools and Equipment
Special Tools
HVAC - Automatic
Specifications
Sensor Resistance Table
Schematic and Routing Diagrams
HVAC Schematics
Diagnostic Information and Procedures
HVAC Component Replacement Reference
DTC B0163
DTC B0173, B0178, or B3933
DTC B018A, B048C, B048F, or B1395
DTC B0183
DTC B0193
DTC B0223, B0233, B023A, or B0408
DTC B0468, B046B, or B046C
DTC B046A
DTC P0071-P0073
DTC P0531, P0532, or P0533
DTC P0534
DTC P0536-P0538 or P153B
DTC P0D69-P0D7F
DTC P151C or P2516-P2518
DTC P1ECA or P1EC9
DTC P1F0A-P1F0D
DTC P2681, P26A3, P26A6, P26A7, or P26A9
Symptoms - HVAC Systems - Automatic
HVAC System Malfunction
Actuator Recalibration
Repair Instructions
Heater and Air Conditioning Remote Control Replacement
Air Inlet Valve Actuator Replacement
Mode Control Cam Actuator Replacement
Temperature Valve Actuator Replacement
Air Conditioning Refrigerant Temperature Sensor Replacement
Duct Air Temperature Sensor Replacement – Upper
Duct Air Temperature Sensor Replacement – Lower
Ambient Air Temperature Sensor Replacement
Inside Air Moisture and Windscreen Temperature Sensor Replacement
Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement
Description and Operation
Automatic HVAC Description and Operation
12. Hybrid/EV
Hybrid/EV Controls
Specifications
Temperature Versus Resistance
Schematic and Routing Diagrams
Hybrid Controls Schematics
Component Locator
Hybrid Controls Electronic Component Views
Diagnostic Information and Procedures
DTC P0335 or P0336
DTC P0506 or P0507
DTC P0601-P0604, P0606, P062F, P1EB6, or P1EB7 — Hybrid Powertrain Control Module
DTC P061A or P061B
DTC P06AF
DTC P06B1, P06B2, P06B4, P06B5, P06E7, or P06E8
DTC P0A1B or P0A1C
DTC P0A2B-P0A2D or P0A31-P0A33
DTC P0A2F
DTC P0A35
DTC P0A3F, P0A40, P0C52, P0C53, P0C5C, P0C5D, or P1B03
DTC P0A45, P0A46, P0C57, P0C58, P0C61, P0C62, or P1B04
DTC P0A78 or P0A79
DTC P0A89
DTC P0A8D-P0A8F
DTC P0AB9
DTC P0AEE, P0AEF, P0AF0, P0AF3-P0AF5, P0BD2-P0BD4, P0BD7-P0BD9, P0BDC-P0BDE, or P0BE1-P0BE3
DTC P0B0D
DTC P0BE6-P0BE8, P0BEA-P0BEC, P0BEE, P0BEF, P0BF0, P0BF2-P0BF4, P0BF6-P0BF8, or P0BFA-P0BFC
DTC P0BFD or P0BFE
DTC P0C01 or P0C04
DTC P0C05 or P0C08
DTC P0C0B or P0C0E
DTC P0C17 or P0C18
DTC P0C19
DTC P0C1A
DTC P0C20
DTC P0C28
DTC P0C4E
DTC P0C4F
DTC P150D or P150E
DTC P15F0
DTC P15F1
DTC P15F2
DTC P16E0
DTC P16F2
DTC P16F3
DTC P16F4
DTC P16F6
DTC P179A
DTC P181C-P181F, P183A-P183E, P184A, or P184B
DTC P183F
DTC P1A4F, P1A50-P1A54, P1ADC, or P1ADD
DTC P1A71-P1A73
DTC P1A90-P1A92
DTC P1ABC or P1ABD
DTC P1ADE, P1ADF, P1AE0, or P1AE1
DTC P1AE8, P1AE9, P1AEA, or P1AEB
DTC P1AEC-P1AEF
DTC P1AF0 or P1AF2
DTC P1AF4-P1AF7
DTC P1B0B or P1B0C
DTC P1B0D or P1B0E
DTC P1B0F or P1B10
DTC P1B15
DTC P1B41 or P1B42
DTC P1B43 or P1B44
DTC P1BFF or P1E23-P1E25
DTC P1E0A or P1E0B
DTC P1E0E
DTC P1E15-P1E18
DTC P1E19 or P1E1A
DTC P1E1B-P1E1F
DTC P1E20-P1E22
DTC P1E27 or P1E28
DTC P1E29
DTC P1E2A-P1E2F or P1E30-P1E32
DTC P1E33
DTC P1E34-P1E36
DTC P1E37
DTC P1E38
DTC P1E39
DTC P1E3A
DTC P1E3E or P1E3F
DTC P1E40-P1E42
DTC P1E43 or P1E44
DTC P1E45
DTC P1E46-P1E49
DTC P1E4A or P1E4B
DTC P1EA9
DTC P1EB8
DTC P2797
Symptoms – Hybrid Controls
DC Power Conversion Test
Repair Instructions
Drive Motor Generator Power Inverter Module Cover Replacement
Drive Motor Generator Power Inverter Module Replacement
Accessory DC Power Control Module Replacement
Description and Operation
Accessory DC Power Control Module Description and Operation
Drive Motor Generator Power Inverter Module Description and Operation
Electromagnetic Compatibility Description
High Voltage Monitoring Systems Description
Hybrid Modes of Operation Description
Special Tools and Equipment
Special Tools
Hybrid/EV Cooling
Specifications
Temperature Versus Resistance
Hybrid Cooling System Specifications
Schematic and Routing Diagrams
Hybrid Cooling Schematics
Diagnostic Information and Procedures
DTC P0480 or P0483
DTC P0A7E
DTC P0A9C-P0A9E, P0AC6-P0ACD, P0AE9-P0AEB, P0BC3-P0BC5, P0C34-P0C36, P0C7D-P0C9A, or P0CA9-P0CBA
DTC P0C32
DTC P0C43-P0C45
Hybrid/EV Battery Pack Coolant Pump Malfunction – DTC P0C47, P0C4A, or P1F18
DTC P0CD6-P0CD8
DTC P0CE0, P0CE2, P0CE3, P1EC7, or P1EC8
DTC P0CE6 or P0CE7
Hybrid/EV Electronics Coolant Pump Malfunction – DTC P0CE9 or P0CED
DTC P0CEF-P0CF1
Cooling Fan Malfunction – DTC P148A-P148C
14 Volt Power Module Cooling Fan Malfunction – DTC P1EA6 or P1EA7
Hybrid/EV Battery Pack Coolant Heater Malfunction – DTC P1EC6
Hybrid Cooling System Pressure Cap Testing
Hybrid Cooling System Leak Test
Hybrid Battery Pack Coolant Passage Leak Test
Repair Instructions
Drive Motor Battery Cooling System Draining and Filling
Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
Coolant Temperature Sensor Replacement
Generator Control Module Coolant Tank Hose Replacement
Drive Motor Generator Control Module Coolant Pump Hose Replacement
Drive Motor Generator Control Module Cooling Outlet Hose Replacement
Drive Motor Generator Control Module Radiator Outlet Hose Replacement
Generator Control Module Coolant Radiator Hose Replacement
Generator Control Module Coolant Pump Replacement
Radiator Grille Screen Replacement
Drive Motor Power Inverter Module Cooling Inlet Hose Replacement
Drive Motor Battery Coolant Cooler Replacement
Drive Motor Battery Coolant Radiator Replacement
Drive Motor Battery Coolant Filter Replacement
Drive Motor Battery Coolant Pump Replacement
Drive Motor Battery Coolant Pump Inlet Hose Replacement
Drive Motor Battery Radiator Surge Tank Replacement
Drive Motor Battery Coolant/Air Separator Replacement
Drive Motor Battery Coolant Cooler Outlet Hose Replacement
Drive Motor Battery Coolant Flow Control Valve Replacement
Drive Motor Battery Coolant Inlet Hose Replacement
Drive Motor Battery Coolant Outlet Hose Replacement
Drive Motor Battery Radiator Inlet Hose Replacement
Drive Motor Battery Radiator Outlet Hose Replacement
Drive Motor Battery Coolant Cooler Inlet Hose Replacement
Drive Motor Battery Coolant Cooler Inlet Hose Assembly Replacement
Hybrid/EV Battery Pack Coolant Control Solenoid Valve Learn
Description and Operation
Drive Motor Battery Cooling Description
Drive Motor Generator Control Module Cooling System Description and Operation
Hybrid Cooling System Description and Operation
Special Tools and Equipment
Special Tools
Hybrid/EV Energy Storage
Schematic and Routing Diagrams
Hybrid Energy Storage Schematics
Diagnostic Information and Procedures
High Voltage Safety
High Voltage Disabling
High Voltage Enabling
DTC P0601-P0604 or P0606 — Hybrid Powertrain Control Module 2
DTC P0641-P0643 or P0651-P0653
DTC P0A0C or P0A0D
DTC P0A80
DTC P0AA1, P0AD9, P0ADD, P0AE2, P0AE4, P0D0A, P0D11, P1EBC-P1EBF, P1EC0, or P1EC3-P1EC5
DTC P0AA6, P1AE6, or P1F0E
DTC P0ABB, P0ABC, or P0ABD
DTC P0AC1, P0AC2, P0B10, P0B11, P0B13, P1EBA, or P1EBB
DTC P0AF8
DTC P0AFA or P0AFB
DTC P0B3B-P0BBB, P1B16-P1B2D, P1B45-P1BFE, P1E01-P1E06, or P1E4C-P1E8A
DTC P0BBE
DTC P0C77 or P0C78
DTC P0D17 or P0D18
DTC P0D5E
DTC P1A07, P1E93, P1E99, P1E9F, or P1EA5
DTC P1E3D
DTC P1E92, P1E98, P1E9E, or P1EA4
DTC P1EAB or P1EAC
DTC P1F17
Loss of Isolation on the High Voltage Main Bus
Hybrid\EV Battery Voltage Present
Repair Instructions
High Voltage System Inspection
Battery Charger and 14 V Power Module Maxi 20 A Fuse Replacement
300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-Inverter
300-Volt Battery Positive and Negative Cable Replacement — Inverter-to-Compressor/Heater Module
300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-Charger
300-Volt Battery Positive and Negative Cable Replacement — Drive Motor Battery-to-APM Module
Drive Motor Battery Replacement and Shipping Preparation
Clear Secured High Voltage DTCs
Hybrid/EV Battery Pack Data Reset
Hybrid/EV Battery Pack Capacity Learn
Description and Operation
Drive Motor Battery System Description
Special Tools and Equipment
Special Tools
Plug-In Charging
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Plug-In Charging Schematics
Diagnostic Information and Procedures
DTC P0CF4-P0CF6
DTC P0CF9 or P0D01
DTC P0D1F
DTC P0D20, P0D22, P1EFA, or P1EFB
DTC P0D21, P0D23, P1EF0, or P1EF1
DTC P0D26
DTC P0D2A
DTC P0D2B or P0D2C
DTC P0D39-P0D3B, P0D49, P0D4E-P0D54, P1ECB-P1ECD, P1ED0-P1ED9, P1EDB, P1EDC, P1EDE-P1EED, or P1EFE-P1F02
DTC P0D3E or P0D3F
DTC P0D40, P1EDA, P1EDD, or P1F03-P1F05
DTC P0D43-P0D45
DTC P0D58 or P0D59
DTC P0D5B, P0D5C, P1ECE, or P1EFD
DTC P0D5E
DTC P1EE6
DTC P1EEF or P1EFE
DTC P1EF3-P1EF5
Repair Instructions
Charge Port Housing Bezel Replacement
Charge Port Door Replacement
Charge Port Housing Replacement
Charge Port Door Actuator Replacement
Charge Port Door Hinge Bezel Replacement
Charge Port Door Actuator Cable Replacement
Charge Port Door Actuator Seal Replacement
Charge Port Door Hinge Seal Replacement
Charge Port Door Ajar Indicator Switch Replacement
Drive Motor Battery Charger Replacement
Drive Motor Battery Charger Receptacle Replacement
Description and Operation
Plug-In Charging System Description and Operation
Special Tools and Equipment
Special Tools
13. Power and Signal Distribution
Data Communications
Schematic and Routing Diagrams
Data Communication Schematics
Body Control System Schematics
Diagnostic Information and Procedures
Control Module U Code List
DTC B1000
DTC B1001
DTC B1016
DTC B101D
DTC B101E
DTC C0550
DTC C056D
DTC C056E
DTC C078A
DTC P0601-P0604, P0606, or P062F
DTC P06E4
DTC P0A1F, P1A05, or P1A06
DTC P16B7
DTC P16B8-P16BA
DTC P16C1-P16C5
DTC P16C6
DTC P1E8E-P1E91
DTC P1E94-P1E97
DTC P1E9A-P1E9D
DTC P1EA0-P1EA3
DTC P1EB1
DTC P1EB2-P1EB5
DTC P1EB9
DTC P1EC1 or P1EC2
DTC P1EF8
DTC P1F06-P1F09
DTC P262B
DTC U0001
DTC U0002
DTC U0020
DTC U0073 or U2100
DTC U0074
DTC U0077
DTC U007A
DTC U0078
DTC U0100-U02FF
DTC U0300-U0336
DTC U0400-U05FF
DTC U1500-U15BF
DTC U1793
DTC U1795
DTC U179A
DTC U1803
DTC U1806
DTC U1807
DTC U180A
DTC U180B
DTC U180C
DTC U180D
DTC U1814
DTC U1817
DTC U1818
DTC U1821
DTC U182D
DTC U182E or U182F
DTC U1833
DTC U1838
DTC U1839
DTC U183B
DTC U183C
DTC U183E
DTC U1845 or U1846
DTC U1849
DTC U184A
DTC U184B
DTC U184C
DTC U184D
DTC U184E
DTC U1850
DTC U1858
DTC U185A
DTC U185B
DTC U185C
DTC U1860
DTC U1861
DTC U186A
DTC U186B
DTC U1876
DTC U1879
DTC U1885
DTC U18B9-U18BF
DTC U2099
DTC U2101
DTC U2103
DTC U2105-U2199
DTC U2401
DTC U2602
DTC U2603
DTC U2604
DTC U2605
DTC U2606
DTC U2608
DTC U2609
DTC U2611
DTC U2612
Symptoms - Data Communications
Scan Tool Does Not Power Up
Scan Tool Does Not Communicate with Chassis High Speed GMLAN Device
Scan Tool Does Not Communicate with High Speed GMLAN Device
Scan Tool Does Not Communicate with Low Speed GMLAN Device
Data Link References
Repair Instructions
Body Control Module Replacement
Hybrid Powertrain Control Module 2 Replacement
Description and Operation
Body Control System Description and Operation
Data Link Communications Description and Operation
Power Outlets
Schematic and Routing Diagrams
Cigar Lighter/Power Outlet Schematics
Diagnostic Information and Procedures
Symptoms - Power Outlets
Power Outlet Receptacle Malfunction – DTC B1445
Repair Instructions
Accessory Power Receptacle Replacement
Description and Operation
Power Outlets Description and Operation
Special Tools and Equipment
Special Tools
Wiring Systems and Power Management
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Harness Routing Views
Electrical Schematic Symbols
Vehicle Zoning Strategy — Passenger Car
Power Distribution Schematics
Power Moding Schematics
Ground Distribution Schematics
Component Locator
Master Electrical Component List
Front of Vehicle/Engine Compartment Component Views
Powertrain Component Views
Instrument Panel/Centre Console Component Views
Passenger Compartment/Roof Component Views
Door Component Views
Luggage Compartment/Rear of Vehicle Component Views
Wheels/Vehicle Underbody Component Views
Ground Views
Visual Identification
Electrical Centre Identification Views
Component Connector End Views
Splice Pack Connector End Views
Inline Harness Connector End Views
Diagnostic Information and Procedures
DTC B144B
DTC B1451
DTC C0847, C0848, C1240, or C1241
DTC C0857 or C1242
DTC P15B9, P15BA, P1A5E, P1A5F, P1EF6, P1EF7, P2534, or P2535
DTC P1A60
Symptoms - Wiring Systems
Power Mode Mismatch
Retained Accessory Power Malfunction
Vehicle ON/OFF Switch Indicator Malfunction – DTC B097C
Vehicle Will Not Change Power Mode – DTC B097B
General Electrical Diagnosis
Checking Aftermarket Accessories
Circuit Testing
Using Connector Test Adapters
Probing Electrical Connectors
Fault-finding with a Digital Multimeter
Fault-finding with a Test Lamp
Using Fused Jumper Wires
Measuring Voltage
Measuring Voltage Drop
Measuring Frequency
Testing Ground and Low Reference Circuits
Testing for Continuity
Testing for Short to Ground
Testing for a Short to Voltage
Testing for Intermittent Conditions and Poor Connections
Inducing Intermittent Fault Conditions
Testing for Electrical Intermittents
Scan Tool Snapshot Procedure
Circuit Protection - Fuses
Circuit Protection - Circuit Breakers
Circuit Protection - Fusible Links
Wiring Repairs
Repairing Damaged Wire Insulation
Flat Wire Repairs
Folded-Over Wire Repair
GMLAN Wiring Repairs
High Temperature Wiring Repairs
Heated Oxygen Sensor Wiring Repairs
Splicing Copper Wire Using Splice Sleeves
Splicing Twisted or Shielded Cable
Splicing Inline Harness Diodes
SIR/SRS Wiring Repairs
Connector Repairs
Connector Position Assurance Locks
Terminal Position Assurance Locks
AFL/EPC Connectors
Bosch Connectors - BSK
Bosch Connectors - 0.64
Bosch Connectors - 2.8 JPT
Bosch Connectors - ECM
Delphi Connectors - Weather Pack
Delphi Connectors - Push To Seat
Delphi Connectors - Pull To Seat
Delphi Connectors - Micro-Pack 100W
Delphi Connectors - Micro .64
Delphi Connectors - 12-Way
Delphi Connectors — Steering Gear
FCI Connectors — Lever Lock
FCI Connectors — SIR
FEP Connectors — Steering Gear
JST Connectors
Kostal Connectors - Glow Plug Control Module
Kostal Connectors - Transmission
Molex Connectors
Sumitomo Connectors
Tyco/AMP Connectors - CM 42-Way
Tyco/AMP Connectors - Sensor
Tyco/AMP Connectors - 0.25 Cap
Tyco/AMP Connectors - 43-Way
Tyco/AMP Connectors - Door Module
Tyco/AMP Connectors - 102-Way Inline
Tyco/AMP Connectors - Seat
Tyco/AMP Connectors - SIR
Yazaki Connectors - 2-Way
Yazaki Connectors - 16-Way
Repairing Connector Terminals — Terminated Lead Repair
Terminal Removal
Repair Instructions
Relay Replacement - Attached to Wire Harness
Relay Replacement - Within an Electrical Centre
Fuse Block Replacement
Accessory Wiring Junction Block Replacement
Ignition and Start Switch Replacement
Description and Operation
Power Mode Description and Operation
Retained Accessory Power Description and Operation
Special Tools and Equipment
Special Tools
15. Safety and Security
Immobilizer
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Immobilizer Schematics
Diagnostic Information and Procedures
DTC B2955
DTC B3031
DTC B3055
DTC B3060
DTC B389A
DTC B3902
DTC B3935
DTC B3976
DTC B3984
DTC P0513
DTC P0633
DTC P1631
Repair Instructions
Theft Deterrent Module Replacement
Immobilizer System Component Programming
Key with Integrated Transmitter Programming
Description and Operation
Immobilizer Description and Operation
Object Detection
Schematic and Routing Diagrams
Object Detection Schematics
Diagnostic Information and Procedures
DTC B0954, B0955, B0956, or B0957
DTC B0958, B0959, B0960, or B0961
DTC B0967 or B0968
DTC B1015
DTC B1405
Symptoms - Object Detection
Parking Assist System Malfunction
Rear Vision Camera System Malfunction
Repair Instructions
Front and Rear Object Alarm Module Replacement
Front Parking Assist Alarm Sensor Replacement
Rear Parking Assist Alarm Sensor Replacement
Rearview Camera Image Display Module Replacement — Volt
Description and Operation
Object Detection Description and Operation — UD5
Object Detection Description and Operation — UVC
Remote Functions
Schematic and Routing Diagrams
Remote Function Schematics
Diagnostic Information and Procedures
DTC B097B
DTC B3101
DTC B3105
DTC B3106
DTC B3109-B3113
DTC B310D-B310F
DTC B3119
DTC B3120
DTC B3121
DTC B3122
DTC B3123
DTC B3124
Symptoms - Remote Functions
No Remote Detected
Keyless Entry System Malfunction — Active
Keyless Entry System Malfunction — Passive
Remote Vehicle Start Malfunction
Repair Instructions
Ignition Lock Key Transmitter Antenna Replacement – Instrument Panel
Ignition Lock Key Transmitter Antenna Replacement – Floor Console — Front
Ignition Lock Key Transmitter Antenna Replacement – Floor Console — Rear
Keyless Entry Control Module Replacement
Remote Control Door Lock Receiver Replacement
Garage Door Opener Transmitter Replacement
Garage Door Opener Transmitter Pushbutton Replacement
Description and Operation
Keyless Entry System Description and Operation
Seat Belts
Schematic and Routing Diagrams
Seat Belt Schematics
Diagnostic Information and Procedures
Symptoms - Seat Belts
Seat Belt Indicator Circuit Malfunction - Driver
Seat Belt Indicator Circuit Malfunction - Passenger
Seat Belt Indicator Circuit Malfunction - Rear
Repair Instructions
Front Seat Belt Buckle Replacement
Shoulder Belt Replacement - Rear
Rear Seat Shoulder Belt Buckle Replacement
Description and Operation
Seat Belt System Description and Operation
Supplemental Inflatable Restraints
Schematic and Routing Diagrams
SIR Schematics
Component Locator
SIR Identification Views
Diagnostic Information and Procedures
DTC B0012 or B0013
DTC B0014, B0021, B0031, or B0038
DTC B0015, B001A, B001B, or B0022
DTC B0016, B0018, B0023, or B0025
DTC B0017 or B0024
DTC B0019 or B0020
DTC B0052
DTC B0083 or B0084
DTC B0085 or B0088
DTC B0086 or B0087
DTC B0098
DTC B067F or B0680
DTC B1001
DTC B1019
Symptoms - SIR
Air Bag Indicator Circuit Malfunction — Passenger
Air Bag Indicator Circuit Malfunction — Driver
SIR Disabling and Enabling
Introduction
SIR Service Precautions
Repair Instructions
Front End Inflatable Restraint Discriminating Sensor Replacement
Inflatable Restraint Side Impact Sensor Replacement
Inflatable Restraint Sensing and Diagnostic Module Replacement
Steering Wheel Inflatable Restraint Module Replacement
Steering Wheel Airbag Coil Replacement
Inflatable Restraint Steering Wheel Module Coil Centring
Instrument Panel Inflatable Restraint Module Replacement
Inflatable Restraint Instrument Panel Lower Module Replacement – Driver Side
Inflatable Restraint Instrument Panel Lower Module Replacement – Passenger Side
Driver or Passenger Seat Side Inflatable Restraint Module Replacement
Inflatable Restraint Rear Side Door Side Impact Sensor Replacement
Inflatable Restraint Instrument Panel Module Indicator Replacement
Roof Side Rail Inflatable Restraint Module Replacement
Front Seat Belt Anchor Plate Tensioner Replacement
Driver or Passenger Seat Retractor Side Belt Replacement
Inflatable Restraint Module Handling and Scrapping
Pretensioner Handling and Scrapping
Description and Operation
SIR System Description and Operation
Special Tools and Equipment
Special Tools
Theft Deterrent
Schematic and Routing Diagrams
Theft Deterrent System Schematics
Diagnostic Information and Procedures
Symptoms - Theft Deterrent
Content Theft Deterrent Malfunction
Inclination/Intrusion Sensor Malfunction
Theft Deterrent Alarm Malfunction
Description and Operation
Theft Systems Description and Operation
16. Seats
Seat Hardware, Trim, and Upholstery
Repair Instructions
Driver or Passenger Seat Replacement
Driver or Passenger Seat Cushion Outer Finish Panel Replacement
Driver or Passenger Seat Wiring Harness Replacement – Seat Back
Driver or Passenger Seat Wiring Harness Replacement – Cushion
Driver or Passenger Seat Adjuster Vertical Actuator Handle Replacement
Driver or Passenger Seat Adjuster Handle Replacement
Front Seat Adjuster Track Finish Cover Replacement
Driver or Passenger Seat Head Restraint Replacement
Front Seat Head Restraint Adjust Rod Guide Replacement
Front Seat Head Restraint Adjust Knob Replacement
Driver or Passenger Seat Cushion Closeout Cover Replacement
Driver or Passenger Seat Outer Recliner Finish Cover Replacement
Driver or Passenger Seat Inner Recliner Finish Cover Replacement
Driver or Passenger Seat Cushion Frame Replacement
Front Seat Cushion Cover and Pad Replacement
Driver or Passenger Seat Cushion Pad Wire Replacement
Driver or Passenger Seat Backrest Cushion Cover and Pad Replacement
Driver or Passenger Seat Back Cushion Pad Wire Replacement
Driver or Passenger Seat Back Cushion Frame Replacement
Driver or Passenger Seat Recliner Handle Replacement
Driver or Passenger Seat Back Cushion Finish Panel Replacement
Rear Seat Latch Striker Bezel Replacement
Rear Seat Head Restraint Replacement
Rear Seat Head Restraint Guide Replacement
Rear Seat Back Cushion Pivot Support Replacement
Rear Seat Cushion Cover and Pad Replacement
Rear Seat Cushion Replacement
Rear Seat Latch Replacement
Rear Seat Back Cushion Replacement
Rear Seat Back Cushion Panel Replacement
Rear Seat Back Cushion Cover and Pad Replacement
Rear Seat Back Cushion Hinge Replacement
Rear Seat Back Cushion Latch Release Handle Bezel Replacement
Rear Seat Anchor Plate Bezel Replacement
Seat Heating and Cooling
Schematic and Routing Diagrams
Heated/Cooled Seat Schematics
Diagnostic Information and Procedures
DTC B1925 or B2170
DTC B2345
DTC B2425 or B2430
DTC B242A
Symptoms - Seat Heating and Cooling
Front Heated Seat Malfunction
Repair Instructions
Front Seat Heater Control Module Replacement
Driver or Passenger Seat Backrest Cushion Heater Replacement
Driver Seat Cushion Heater Replacement
Passenger Seat Cushion Heater Replacement
Description and Operation
Heated Seats Description and Operation
17. Steering
Power Steering
Specifications
Fastener Tightening Specifications
Schematic and Routing Diagrams
Power Steering Schematics
Diagnostic Information and Procedures
DTC C0176
DTC C044A
DTC C0456
DTC C0475
DTC C047A
DTC C0545
DTC C0565
DTC C0569
DTC C0710
Rattle, Clunk, or Shudder Noise from the Power Steering System
Repair Instructions
Steering Linkage Outer Track rod Replacement
Steering Gear Boot Replacement
Steering Gear Replacement
Steering Linkage Inner Track Rod Replacement
Steering Gear Drive Coupling Replacement
Power Steering Assist Motor Replacement
Power Steering Control Module Calibration
Description and Operation
Power Steering System Description and Operation — Electronic Power Steering
Special Tools and Equipment
Special Tools
Steering Wheel and Column
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Schematic and Routing Diagrams
Column Lock Schematics
Diagnostic Information and Procedures
DTC B1023
DTC B144C
DTC B2515
DTC B2897
DTC B2910
DTC B305A
Repair Instructions
Intermediate Steering Shaft Replacement
Steering Column Upper Trim Cover Replacement
Steering Column Lower Trim Cover Replacement
Steering Column Lock Control Module Replacement
Indicator Switch Bracket Replacement
Indicator Multifunction Switch Replacement
Steering Wheel Replacement
Steering Wheel Spoke Lower Cover Replacement
Steering Column Replacement
Steering Angle Sensor Replacement
Description and Operation
Steering Wheel and Column Description and Operation
18. Suspension
Front Suspension
Specifications
Fastener Tightening Specifications
Repair Instructions
Stabiliser Shaft Replacement
Stabilizer Shaft Link Replacement
Front Wheel Bearing and Hub Replacement
Steering Knuckle Replacement
Lower Control Arm Replacement
Front Lower Control Arm Bush Replacement
Wheel Stud Replacement
Strut Assembly Removal and Installation
Suspension Shock/Strut Disposal
Strut, Strut Component, or Spring Replacement
Description and Operation
Front Suspension Description and Operation
Special Tools and Equipment
Special Tools
Rear Suspension
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Rear Wheel Bearing and Hub Replacement
Shock Absorber Replacement
Shock Absorber Disposal
Rear Spring, Insulator, and Jounce Bumper Replacement
Rear Axle Replacement
Wheel Stud Replacement
Description and Operation
Rear Suspension Description and Operation
Special Tools and Equipment
Special Tools
Suspension General Diagnosis
Specifications
Trim Height Specifications
Diagnostic Information and Procedures
Body Leans or Sways in Corners
Torque Steer
Memory Steer
Trim Height Inspection
Tire Pressure Monitoring
Schematic and Routing Diagrams
Tyre Pressure Monitoring System Schematics
Diagnostic Information and Procedures
DTC C0569
DTC C0750, C0755, C0760, or C0765
DTC C0775
Symptoms - Tire Pressure Monitoring
Low Tyre Pressure Indicator Malfunction
Repair Instructions
Tire Pressure Indicator Sensor Replacement
Description and Operation
Tire Pressure Monitor Description and Operation
Tyres and Wheels
Specifications
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
Repair Instructions
Tyre and Wheel Removal and Installation
Special Tools and Equipment
Special Tools
Wheel Alignment
Specifications
Wheel Alignment Specifications
Fastener Tightening Specifications
Repair Instructions
Wheel Alignment Measurement
Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Rear Camber Adjustment
Rear Toe Adjustment
Description and Operation
Caster Description
19. Transmission
Automatic Transmission – 4ET50
Specifications
Fastener Tightening Specifications
Transmission General Specifications
Fluid Pump Selective Specifications
Taper Bearing Preload Selective Specifications
Range Reference
Shift Solenoid Valve State and Gear Ratio
Solenoid Valve Pressure Specifications
Transmission Internal Mode Switch Logic
Transmission Fluid Pressure Switch Logic
Schematic and Routing Diagrams
Automatic Transmission Controls Schematics
Component Locator
Disassembled Views
Component Location
Bushing, Bearing, and Washer Locations
Seal Locations
Ball Check Valve Locations
Fluid Passages
Diagnostic Information and Procedures
DTC P0601-P0606, P060B, P062F, P16F3, P16F7, P16F8, or P179B — TCM
DTC P0634
DTC P0667, P0668, or P0669
DTC P06AC, P06AD, or P06AE
DTC P0711, P0712, or P0713
DTC P0721
DTC P0751
DTC P0752
DTC P0756
DTC P0757
DTC P0776 or P0777
DTC P077B
DTC P0796 or P0797
DTC P079A
DTC P079B
DTC P079C
DTC P07A3
DTC P07A5
DTC P07A7
DTC P0961-P0963
DTC P0965-P0967
DTC P0969-P0971
DTC P0973 or P0974
DTC P0976 or P0977
DTC P1762
DTC P1824, P182A-P182F, P1838, or P1839
DTC P215B
DTC P215C
DTC P2534 or P2535
DTC P2537
DTC P2714 or P2715
DTC P2719-P2721
DTC P2728-P2730
Symptoms - Automatic Transmission
Drive Motor Generator Power Inverter Module Cable Inspection
Control Solenoid Valve and Transmission Control Module Assembly Inspection
Control Solenoid Valve and Transmission Control Module Assembly Output Shaft Speed Input Test
Control Solenoid Valve and Transmission Control Module Assembly Solenoid Performance Test
Control Valve Body Diagnostic Inspection
Transmission Fluid Level and Condition Check
Line Pressure Check
Road Test
Clutch Plate Diagnosis
Engine Coolant/Water in Transmission
Automatic Transmission Overheating
Case Porosity Repair
Transmission Fluid Cooler Flushing and Flow Test
Bushing and Mating Shaft Inspection
Main Fluid Pump Pressure High or Low
Auxiliary Fluid Pump Pressure High or Low
Automatic Transmission Fluid Leaks
Fluid Leak Diagnosis
Whine/Growl Noise That Changes with Vehicle Speed
Noise in Drive or Reverse Gear
Vibration
Noise and Vibration Analysis
No Park or Drive
No Drive in All Ranges
No Reverse Gear
No Drive or Reverse Gear
Harsh, Soft, Delayed or Slipping Drive or Reverse Gear
Stuck in Drive or Reverse Gear
Harsh Garage Shift
Repair Instructions
Auxiliary Fluid Pump Control Module Replacement
Transmission Control Lever Knob Replacement
Transmission Control Replacement
Automatic Transmission Range Selector Lever Replacement
Range Selector Lever Cable Replacement
Range Selector Lever Cable Adjustment
Range Selector Lever Cable Bracket Replacement
Transmission Fluid Replacement
Transmission Fluid Cooler Thermal Bypass Valve Replacement
Transmission Fluid Cooler Pipe Connector Replacement - Radiator
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
Transmission Fluid Auxiliary Cooler Replacement
Transmission Fluid Cooler Outlet Pipe Replacement
Transmission Fluid Cooler Inlet Pipe Replacement
Automatic Transmission Fluid Pressure Test Hole Plug Replacement
Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Right Side
Manual Shift Shaft Position Switch Replacement
Control Valve Body Cover Replacement
Control Valve Body Replacement
Control Solenoid Valve and Transmission Control Module Assembly Replacement
Transmission Mount Bracket Replacement - Rear
Transmission Mount Transmission-Side Bracket Replacement
Transmission Mount Replacement - Left Side
Transmission Rear Mount Replacement
Transmission Replacement
Holding Fixture Installation
Torque Dampener Removal
Control Valve Body Cover Removal
Control Solenoid Valve and Transmission Control Module Assembly Removal
Manual Shift Shaft Position Switch and Fluid Level Control Valve Removal
Control Valve Body and Channel Plate Removal
Output Shaft Removal
Torque Dampener and Differential Housing with Fluid Pump Removal
Front Differential Carrier Assembly Removal
1-3-Reverse Clutch, Input Clutch Hub, and Hub Shaft Removal
Drive Motor Generator Rotor and Stator Removal – Unit A
Automatic Transmission Wiring Harness and Output Speed Sensor Removal
Park Pawl and Manual Shift Shaft Removal
Front Differential Drive Pinion Gear with Transfer Gear Removal
Front Wheel Drive Shaft Seal Removal – Case Side
Case Extension Assembly Removal
Case Cover Removal
Drive Motor Generator Rotor and Stator Removal – Unit B
Output Sun Gear, Sun Gear Shaft, Carrier, and Carrier Shell Removal
Variable High and 2-3-4 Clutch Hub and Clutch Removal
Centre Support Assembly Removal
Drive Motor Power Inverter Module Cable Terminal Insulator Block Removal
Variable High and 2-3-4, Variable Low and 1-2 Reverse, and 1-3 Reverse Clutch Accumulator Piston Removal
Transmission Case Cleaning and Inspection
Manual Shift Shaft Seal Removal
Front Differential Drive Pinion Gear Bearing Cup Replacement – Case Side
Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Replacement
Variable High and 2-3-4, Variable Low and 1-2 Reverse, and 1-3 Reverse Clutch Accumulator Piston Installation
Drive Motor Power Inverter Module Cable Terminal Insulator Block Installation
Torque Dampener and Differential Housing with Fluid Pump Disassemble
Torque Dampener and Differential Housing Cleaning and Inspection
Front Wheel Drive Shaft Seal Replacement – Torque Dampener Side
Front Differential Drive Pinion Gear Bearing Cup Removal – Torque Dampener Side
Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Removal – Torque Dampener Side
Auxiliary Fluid Pump Motor and Fluid Pump Disassemble
Input Shaft Bearing Replacement
1-3-Reverse Clutch Housing Seal Replacement
Fluid Pump Body, Torque Dampener Fluid Seal, and Torque Dampener Bearing Disassemble
Fluid Pump Body Cleaning and Inspection
Fluid Pump Body, Torque Dampener Fluid Seal, and Torque Dampener Bearing Assemble
Fluid Pump Selective Measurement
Auxiliary Fluid Pump Motor and Fluid Pump Assemble
Torque Dampener and Differential Housing with Fluid Pump Assemble
Drive Motor Generator Position Sensor Stator Removal
Centre Support Assembly Disassemble
Variable Low and 1-2 Reverse Clutch Piston Removal
Variable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear Disassemble
Input Sun Gear Thrust Bearing Replacement
Variable High and 2-3-4 Clutch Seal Installation
Variable Low and 1-2 Reverse Clutch Housing and Front Differential Transfer Drive Gear Assemble
Variable Low and 1-2 Reverse Clutch Piston Installation
Centre Support Assembly Assemble
Variable Low and 1-2 Reverse Clutch Piston Air Check
Drive Motor Generator Position Sensor Stator Installation
Variable High and 2-3-4 Clutch Disassemble
Centre Support Roller Bearing Replacement
Variable High and 2-3-4 Clutch Assemble
Variable High and 2-3-4 Clutch Piston Air Check
Centre Support Assembly Installation
Variable High and 2-3-4 Clutch and Hub Installation
Output Carrier Bearing Replacement
Output Carrier Shell, Carrier, Sun Gear, and Sun Gear Shaft Installation
Drive Motor Generator Rotor and Stator Installation – Unit B
Case Cover Assembly Disassemble
Case Cover Assembly Assemble
Case Cover Assembly Installation
Front Wheel Drive Shaft Bearing Replacement
Case Extension Assembly Installation
Front Differential Drive Pinion Gear with Transfer Gear Overhaul
Front Differential Carrier Bearing Replacement
Front Differential Carrier Cleaning and Inspection
Front Differential Drive Pinion Gear Bearing Thrust Washer and Front Differential Bearing Washer Measurement
Front Differential Drive Pinion Gear Bearing Cup Installation – Torque Dampener Side
Front Differential Drive Pinion Gear Roller Bearing and Lubricant Dam Installation – Torque Dampener Side
Front Differential Drive Pinion Gear with Transfer Gear Installation
Park Pawl and Manual Shift Shaft Installation
Manual Shift Shaft Seal Installation
Automatic Transmission Wiring Harness and Output Speed Sensor Installation
Drive Motor Generator Rotor and Stator Installation – Unit A
Input Clutch Hub and Shaft Installation
1-3-Reverse Clutch Disassemble
Input Shaft Seal Replacement
1-3-Reverse Clutch Assemble
1-3-Reverse Clutch Piston Air Check
1-3-Reverse Clutch Installation
Front Differential Carrier Installation
Torque Dampener and Differential Housing with Fluid Pump Installation
Front Differential Carrier Final Rotational Torque Measurement
Output Shaft Installation
Front Wheel Drive Shaft Seal Installation – Case Side
Control Valve Body Assembly Disassemble
Control Valve Body Cleaning and Inspection
Control Valve Body Assembly Assemble
Control Valve Body and Channel Plate Installation
Manual Shift Shaft Position Switch and Fluid Level Control Valve Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Valve Body Cover Installation
Torque Dampener Installation
Holding Fixture Removal
Description and Operation
Definitions and Abbreviations
Transmission Identification Information
Transmission General Description
Transmission Component and System Description
Hybrid Transmission Modes of Operation
Transmission Adaptive Functions
Transmission Indicators and Messages
Electronic Component Description
Park Engine Off
Park Engine On
Neutral Engine Off
Neutral Engine On
Engine Start
Reverse Output Split Engine Off
Reverse Output Split Engine On
Reverse Series Mode Engine Off
Reverse Series Mode Engine On
Drive Series Mode Engine Off
Drive Series Mode Engine On
Drive Output Split Engine Off
Drive Output Split Engine On
Power Off Default
Special Tools and Equipment
Special Tools
Shift Lock Control
Schematic and Routing Diagrams
Shift Lock Control Schematics
Diagnostic Information and Procedures
DTC B270A
Symptoms - Automatic Transmission Shift Lock Control
Transmission Control Lever Malfunction
Description and Operation
Automatic Transmission Shift Lock Control Description and Operation