Danger: Always perform the High-Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

Danger: The Volt Battery Pack will utilise an exchange program. Please consult the most recent revision of bulletin/PI #PIP4841, available in Service Information (SI), for a list of approved Volt Battery Pack service procedures. Components that may be removed and serviced without exchanging the complete battery pack are identified in the bulletin/PI. Please contact the GM Technical Assistance Centre (1-877-446-8227) if you have any questions.

Preliminary Procedures

1. Disable the high-voltage system. Refer to High Voltage Disabling .
2. Remove the left front rear wheelhouse liner. Refer to Front Wheelhouse Rear Liner Replacement .

1

Charge Port Door Actuator Electrical Connector

Procedure

Disconnect the electrical connector from the actuator assembly.

2

Charge Port Door Actuator Retainer

Procedure

Pinch the backside of the retainer with needle nose pliers and remove the retainer from the inner front wing bracket.

3

Charge Port Door Actuator Cable Collar

Procedure

Using a small flat-bladed tool, release the collar from the charge port actuator button end.

4

Charge Port Door Actuator Screw (Qty: 2)

Caution: Refer to Fastener Caution in the Preface section.

Procedure

From the front side, inside the wheelhouse area, use a E4 TORX® and turn the screws clockwise in order to LOOSEN, Do Not Remove, from the front side of the charge port door actuator.

Tighten
3.5 N·m (31 lb in)

5

Charge Port Door Actuator

Procedure

1. Slide the actuator upwards and slightly to the right in order to remove the charge port door actuator from the inner front wing bracket.
2. Enable the high-voltage system. Refer to High-Voltage Enabling .