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Crankshaft and Bearing Installation

Special Tools

    • EN-470-B Angular Torque Wrench .
    • EN-658-1 Installer from EN-658 Kit.
    • EN-235-6 Installer from EN-235-D Kit.

For equivalent regional tools, refer to Special Tools .

  1. Lubricate crankshaft, crankshaft bearings and crankshaft bearing cap tie plate with engine oil.

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  3. Install the 4 upper crankshaft bearings (2) and the crankshaft thrust bearing (3).
  4. Install the crankshaft (1).

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    Note: Refer to the electronic parts catalogue to find a suitable sealing compound.

  6. Apply sealing compound (1) to the outer rim of the groove on the crankshaft bearing cap tie plate. The thickness of the sealing bead should be 2 mm (0.0787 in).

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    Note: The complete installation procedure should be done in 10 minutes.

  8. Install the 4 lower crankshaft bearings (3) and the lower crankshaft thrust bearing (4).
  9. Install the crankshaft bearing cap tie plate (2).
  10. Note: Do not reuse the old bolts.

  11. Install the 10 inner crankshaft bearing cap tie plate bolts (1).
  12. Caution: Refer to Fastener Caution in the Preface section.


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  13. Tighten the 10 NEW inner crankshaft bearing cap tie plate bolts in a sequence as shown and in the following order:
  14. 8.1. Tighten the inner crankshaft bearing cap tie plate bolts to 25 N·m (18 lb ft).
    8.2. Tighten the inner crankshaft bearing cap tie plate bolts an additional 60°. Use EN-470-B wrench .
    8.3. Tighten the inner crankshaft bearing cap tie plate bolts an additional 15°. Use EN-470-B wrench .

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    Note: Do not reuse the old bolts.

  15. Install the 12 NEW outer crankshaft bearing cap tie plate bolts (1) and tighten in the following order:
  16. 9.1. Tighten the outer crankshaft bearing cap tie plate bolts to 10 N·m (89 lb in).
    9.2. Tighten the outer crankshaft bearing cap tie plate bolts an additional 60°. Use EN-470-B wrench .
    9.3. Tighten the outer crankshaft bearing cap tie plate bolts an additional 15°. Use EN-470-B wrench .

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  17. Install the crankshaft position sensor (1) and a NEW crankshaft position sensor seal ring (2).
  18. Install the crankshaft position sensor bolt (3) and tighten to 8 N·m (71 lb in).

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    Note: Lubricate the crankshaft rear oil seal.

  20. Install the crankshaft rear oil seal (1) with EN-235-6 installer (2).

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  22. Use EN-658-1 installer (1) to strike the crankshaft rear oil seal.
   


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