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DTC P1EF3-P1EF5

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    • Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P1EF3: Battery Charger High-Voltage Converter 1 Temperature Too High

DTC P1EF4: Battery Charger High Voltage Converter 2 Temperature Too High

DTC P1EF5: Battery Charger Input Voltage Conditioner Temperature Too High

Circuit/System Description

The battery charger uses a liquid cooled cooling system which is cooled from the front of the vehicle. The hybrid electronic cooling system needs to be functioning properly for the battery charger to be able to meet its temperature requirements.

The hybrid/EV powertrain control module 2 monitors the battery charger temperature and verifies it is within its proper operating range. There is a temperature sensor that measures the overall temperature of the battery charger. Also, there are battery charger internal temperatures sensors that monitor for over-temperature conditions, that are for the voltage converter 1, voltage converter 2 and the voltage conditioner within the battery charger.

Conditions for Running the DTC

    • The vehicle 12 V battery system voltage needs to be above 9 V.
    • The vehicle is connected to an AC supply and the battery charger is charging.

Conditions for Setting the DTC

The battery charger voltage converter 1, voltage converter 2 or voltage conditioner temperature sensors measures a temperature greater than 100 °C (212°C).

Action Taken When the DTC Sets

    • DTC P1EF3-P1EF5 are type A DTCs.
    • Disables the vehicle high-voltage battery charging.

Conditions for Clearing the DTC

DTC P1EF3-P1EF5 are type A DTCs.

Reference Information

Schematic Reference

Plug-In Charging Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Plug-In Charging System Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Special Tools

EL-48900 HEV Safety Kit

For equivalent regional tools, refer to Special Tools .

Circuit/System Verification

Danger: Always perform the High-Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

The High-Voltage Disabling procedure will perform the following tasks:

   • Identify how to disable high voltage.
   • Identify how to test for the presence of high voltage.
   • Identify conditions under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.
Before working on any high-voltage system, be sure to wear the following Personal Protection Equipment:
   • Safety goggles with appropriate side shields when within 15 metres (50 feet) of the vehicle, either indoors or outdoors.
   • Certified and up-to-date Class "0" Insulation gloves rated at 1000 V with leather protectors.
      - Visually and functionally inspect the gloves before use.
      - Wear the Insulation gloves with leather protectors at all times when working with the high-voltage battery assembly, whether the system is energised or not.
Failure to follow the procedures exactly as written may result in serious injury or death.

  1. Verify that no hybrid electronics coolant system DTC is set.
  2. If DTC is set, refer to Diagnostic Trouble Code (DTC) List - Vehicle
  3. Verify that the hybrid/EV electronics cooling system is functioning properly, refer to Hybrid/EV Electronics Cooling Diagnostic .
  4. If the hybrid/EV electronics cooling system is not functioning properly, repair the fault.
  5. Disable the high voltage at the T18 battery charger. Refer to High Voltage Disabling . Replace the T18 battery charger.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for battery charger control module replacement, programming and set-up

   


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