Fluid Leak Diagnosis
General Method
- Verify that the leak is transmission fluid.
Caution: Do not clean using brake cleaner or other reactive solvents as these solvents can damage rubber gaskets, seals and bushes.
- Thoroughly clean the suspected leak area using a rag.
- Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached.
- Park the vehicle over clean paper or cardboard.
- Shut OFF the engine.
- Look for fluid spots on the paper.
- Make the necessary repairs.
Powder Method
Caution: Do not clean using brake cleaner or other reactive solvents as these solvents can damage rubber gaskets, seals and bushes.
- Thoroughly clean the suspected leak area using a rag.
- Apply an aerosol type leak tracing powder to the suspected leak area.
- Operate the vehicle for 24 km (15 mi), or until normal operating temperatures are reached.
- Shut OFF the engine.
- Inspect the suspected leak area.
- Trace the leak path through the powder in order to find the source of the leak.
- Make the necessary repairs.
Dye and Black Light Method
A fluid dye and black light kit is available from various tool manufacturers.
- Follow the manufacturer's instructions in order to determine the amount of dye to use.
- Operate the vehicle for 24 km (15 mi) or until normal operating temperatures are reached.
- Detect the leak with the black light.
- Make the necessary repairs.
Find the Cause of the Leak
Pinpoint the leak and trace the leak back to the source. You must determine the cause of the leak in order to repair the leak properly. For example, if you replace a gasket, but the sealing flange is bent, the new gasket will not repair the leak. You must also repair the bent flange. Before you attempt to repair a leak, check for the following conditions, and make repairs as necessary:
Gaskets
| • | Fluid level/pressure is too high |
| • | Plugged vent or drain-back holes |
| • | Improperly tightened fasteners |
| • | Dirty or damaged threads |
| • | Warped flanges or sealing surface |
| • | Scratches, burrs, or other damage to the sealing surface |
| • | Cracking or porosity of the component |
| • | Improper sealant used, where applicable |
Seals
| • | Fluid level/pressure is too high |
| • | Plugged vent or drain-back holes |
| • | Manual shaft or output shaft surface is scratched, nicked, or damaged |
| • | Loose or worn bearing causing excess seal wear |
Possible Points of Fluid Leaks
Transmission Case Cover and/or Valve Body Cover
| • | Incorrectly tightened bolts |
| • | Improperly installed or damaged gasket/seal |
Case Leak
| • | Damaged input speed sensor seal |
| • | Damaged manual shaft seal |
| • | Loose or damaged oil cooler lines/seals |
| • | Worn or damaged axle shaft oil seal |
| • | Loose line pressure pipe plug or fluid level pipe plug |
| • | Warped torque damper housing |
| • | Damaged damper housing to case seal |
Leak at the Torque Damper End
| • | Damper leak in the weld area |
| • | Damper seal lip cut. Check the damper hub for damage |
| • | Damper seal bushing moved forward and damaged |
| • | Damper seal garter spring missing from the seal |
| • | Porous casting of the torque damper housing |
Leak at the Vent
| • | Water or coolant in the fluid; The fluid will appear milky |
| • | Transmission case porous |
| • | Incorrect fluid level indicator causing an overfilled system |
Leak Inspection Points
|
|---|
| (1) | Manual Shift Shaft Seal |
| (2) | A/Trans Fluid Passage Plug |
| (3) | Case Extension Assembly |
| (4) | Auxiliary Pump Press Plug |
| (5) | Control Valve Body Cover Wiring Connector Hole Seal |
| (6) | Drive Motor/Generator Power Inverter Module Cable Assembly Seal - 3 Phase |
| (7) | Filler Hole Plug |
| (8) | Auxiliary Fluid Motor Retainer |
| (9) | Torque Damper Housing Outer Seal |
| (10) | Wiring Connector Seal |
| (11) | A/Trans Vent Assembly |
| (12) | Front Wheel Drive Shaft Oil Seal Assembly (LHS) |
| (13) | Oil Level Plug |
| (14) | A/Trans Torque Damper Fluid Seal Assembly |
| (15) | A/Trans Torque Damper Assembly |
| (16) | Front Wheel Drive Shaft Oil Seal Assembly (RHS) |
| (17) | Control Valve Body Cover Gasket |
| (18) | Transmission Fluid Drain Plug |
| (19) | A/Trans Case Cover Gasket |
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