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Fuel Filler Door Ajar Indicator Malfunction

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    • Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Fuel Door Position Sensor Signal

P04B9 00

P04B9 00

P04BA 00

P04DC 00

Fuel Door Status Switch Ground

-

P04B9 00

--

--

Circuit/System Description

The hybrid powertrain control module 2 provides a 5V signal through a pull-up resistor to the Fuel Door Position Sensor Circuit. The other end of the Fuel Door Position Sensor Circuit is connected to the Fuel Door Position Sensor in the Fuel Door Status Switch Assembly. The hybrid powertrain control module 2 monitors the voltage on the Fuel Door Position Sensor Circuit. In normal operation, when the Fuel Door moves to the open position, the switch in the Fuel Door Lock Position closes and lowers the voltage on the Fuel Door Lock Position Sensor Circuit.

Reference Information

Schematic Reference

Release Systems Schematics : Tailgate Schematics → Release System Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Fuel Fill Door Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

Vehicle in Service Mode, transmission selector in Park, observe the scan tool Fuel Door Position parameter while opening and closing the fuel filler door, the value should change between Open and Closed.

Circuit/System Testing

  1. Vehicle OFF, disconnect the harness connector at the B208 fuel door status switch assembly.
  2. Test for less than 10 Ω between the ground circuit terminal 2 and ground.
  3. If greater than the specified range, test the ground circuit for an open/high resistance.
  4. Vehicle in Service Mode, test for 4.75 -- 5.25 V between the signal circuit terminal 1 and ground.
  5. If less than the specified range, test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K114B hybrid powertrain control module 2.
    If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the K114B hybrid powertrain control module 2.
  6. If all circuits test normal, test or replace the B208 fuel door status switch assembly.

Component Testing

  1. Vehicle OFF, disconnect the harness connector at the B208 fuel door status switch assembly.
  2. Test for 180 Ω--190 Ω between the signal terminal 1 and the ground terminal 2 with the switch in the open position.
  3. If not within the specified range, replace the B208 fuel door status switch assembly.
  4. Test for 2040 Ω--2065 Ω between the signal terminal 1 and the ground terminal 2 with the switch in the closed position.
  5. If not within the specified range, replace the B208 fuel door status switch assembly.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for the hybrid powertrain control module 2 replacement, programming and setup

   


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