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DTC P0121-P0123, P0222, P0223, or P2135

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    • Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0121: Throttle Position Sensor 1 Performance

DTC P0122: Throttle Position Sensor 1 Circuit Low Voltage

DTC P0123: Throttle Position Sensor 1 Circuit High Voltage

DTC P0222: Throttle Position Sensor 2 Circuit Low Voltage

DTC P0223: Throttle Position Sensor 2 Circuit High Voltage

DTC P2135: Throttle Position Sensors 1-2 Not Plausible

Diagnostic Fault Information

Circuit

Short to Ground

High Resistance

Open

Short to Voltage

Signal Performance

5 V Reference

P06A3

-

P0122, P0222,

P06A3

P0121

TP Sensor 1 Signal

P0122

P2119, P2135, P2176

P0122

P0123, P2135

P0121, P2135

TP Sensor 2 Signal

P0222

P2135

P0223

P0223, P2135

P0121, P2135

Low Reference

-

-

P0122, P0223

-

-

Typical Scan Tool Data

Throttle Position Sensor 1

Circuit

Short to Ground

Open

Short to Voltage

Operating Conditions: Engine running

Parameter Normal Range: TP Sensor 1 3.0-4.0 V

5 V Reference

0.00 V

0.00 V

4-5 V

TP Sensor 1 Signal

0.00 V

0.00 V

5.00 V

Low Reference

-

4-5 V

-

Throttle Position Sensor 2

Circuit

Short to Ground

Open

Short to Voltage

Operating Conditions: Engine running

Parameter Normal Range: TP Sensor 2 1.4-2.4 V

5 V Reference

0-0.5 V

0-0.5 V

3-5 V

TP Sensor 2 Signal

0.00 V

5.00 V

5.00 V

Low Reference

-

4-5 V

-

Circuit/System Description

The throttle body assembly contains 2 throttle position (TP) sensors. The TP sensors are mounted to the throttle body assembly and are not serviceable. The TP sensors provide a signal voltage that changes relative to throttle blade angle. The engine control module (ECM) supplies the TP sensors with a common 5 V reference circuit, a common low reference circuit, and 2 independent signal circuits.

The TP sensors have opposite functionality. TP sensor 1 signal voltage decreases and TP sensor 2 signal voltage increases.

Conditions for Running the DTC

P0121

    • DTCs  P0102, P0103, P0107, P0108, P0111, P0112, P0113, P0114, P0116, P0117, P0118, P0119, P0128, P0335, or P0336 is not set.
    • The engine speed is between 500-8,000 RPM.
    • The engine coolant temperature (ECT) is between -7 to +125°C (19-257°F).
    • The inlet air temperature (IAT) is between -20 to +125°C (-4 to +257°F).
    • The DTC runs continuously when the above conditions are met.

P0122, P0123, P0222, P0223

    • DTC P06A3 is not set.
    • The run/crank voltage is greater than 6.4 V.
    • The ignition is ON.
    • The DTCs runs continuously when the above conditions are met.

P2135

    • DTCs P0122, P0123, P0222, P0223, and P06A3 is not set.
    • The run/crank voltage is greater than 6.4 V.
    • The ignition is ON.
    • The DTC runs continuously when the above conditions are met.

Conditions for Setting the DTC

P0121

The ECM detects that the TP sensor 1 voltage is stuck in range for greater than 1 s.

P0122

The ECM detects that the TP sensor 1 voltage is less than 0.32 V for greater than 1 s.

P0123

The ECM detects that the TP sensor 1 voltage is greater than 4.7 V for greater than 1 s.

P0222

The ECM detects that the TP sensor 2 voltage is less than 0.25 V for greater than 1 s.

P0223

The ECM detects that the TP sensor 2 voltage is greater than 4.6 V for greater than 1 s.

P2135

The ECM detects that TP sensor 1 and TP sensor 2 disagree greater than 7-10 percent for greater than 1 s.

Action Taken When the DTC Sets

P0121

    • DTC P0121 is a Type B DTC.
    • A message centre displays Propulsion Power is Reduced.
    • Under certain conditions, the ECM commands the engine OFF.

P0122, P0123, P0222, P0223, or P2135

    • DTC  P0122, P0123, P0222, P0223, and P2135 are Type A DTCs.
    • A message centre displays Propulsion Power is Reduced.
    • Under certain conditions, the ECM commands the engine OFF.

Conditions for Clearing the DTC

    • DTC P0121 is a Type B DTC.
    • DTC  P0122, P0123, P0222, P0223, and P2135 are Type A DTCs.

Diagnostic Aids

A high resistance condition on the throttle position and throttle actuator control circuits could cause a DTC to set.

Reference Information

Schematic Reference

Engine Controls Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Hybrid Modes of Operation Description

Throttle Actuator Control (TAC) System Description

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Vehicle in Service Mode.
  2. Verify DTC P06A3 is not set.
  3. If any of the DTCs are set
    Refer to DTC P0641, P0651, P0697, or P06A3 : ECM for further diagnosis.
    ⇓   If none of the DTCs are set
  4. Verify the scan tool Throttle Body Idle Air Flow Compensation parameter is less than 90 %.
  5. 90 % or greater
         Refer to Throttle Body Inspection and Cleaning
    ⇓   If less than 90 %
  6. Verify the scan tool Throttle Position Sensor 1 and Throttle Position Sensor 2 voltage parameters are between 1.0-4.0 V.
  7. If not between 1.0-4.0 V
        Refer to Circuit/System Testing
    ⇓   If between 1.0-4.0 V
  8. Verify the Throttle Position Sensors 1 and 2 Agree/Disagree parameter displays Agree while performing the Throttle Sweep Test with a scan tool.
  9. If Disagree
    Test or replace the Q38 throttle body assembly.
    ⇓   If Agree
  10. Verify DTC P0121, P0122, P0123, P0222, P0223, and P2135 is not set.
  11. If any of the DTCs are set
    Refer to Circuit/System Testing
    ⇓   If none of the DTCs are set
  12. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
  13. Verify a DTC does not set.
  14. If any DTC sets
        Refer to Diagnostic Trouble Code (DTC) List - Vehicle for further diagnosis.
    ⇓   If no DTCs set
  15. All OK

Circuit/System Testing

    Note: Disconnecting the throttle body harness connector causes additional DTCs to set.

  1. Vehicle OFF, and all vehicle systems OFF, disconnect the harness connector at Q38 throttle body assembly. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 5 Ω between the low reference circuit terminal C and ground.
  3. If 5 Ω or greater
    2.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module.
    2.2. Test for less than 2 Ω in the low reference circuit end to end.
    ⇒     If 2 Ω or greater, repair the open/high resistance in the circuit.
    ⇒     If less than 2 Ω, replace the K20 engine control module.
    ⇓   If less than 5 Ω
  4. Vehicle in Service Mode.
  5. Test for 4.8-5.2 V between the 5 V reference circuit terminal E and ground.
  6. If less than 4.8 V
    4.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module.
    4.2. Test for infinite resistance between the 5 V reference circuit and ground.
    ⇒     If less than infinite resistance, repair the short to ground on the circuit.
    ⇓     If infinite resistance
    4.3. Test for less than 2 Ω in the 5 V reference circuit end to end.
    ⇒     If 2 Ω or greater, repair the open/high resistance in the circuit.
    ⇒     If less than 2 Ω, replace the K20 engine control module.
    If greater than 5.2 V
    4.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module, vehicle in Service Mode.
    4.2. Test for less than 1 V between the 5 V reference circuit and ground.
    ⇒     If 1 V or greater, repair the short to voltage on the circuit.
    ⇒     If less than 1 V, replace the K20 engine control module.
    ⇓   If between 4.8-5.2 V
  7. Vehicle in Service Mode.
  8. Test for less than 1 V between the throttle position sensor 1 signal circuit terminal D and ground.
  9. If 1 V or greater
    6.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module, vehicle in Service Mode.
    6.2. Test for less than 1 V between the signal circuit terminal D and ground.
    If 1 V or greater, repair the short to voltage on the circuit.
    If less than 1 V, replace the K20 engine control module.
    ⇓   If less than 1 V
  10. Install a 3 A fused jumper wire between throttle position sensor 1 signal circuit terminal D and the 5 V reference circuit terminal E.
  11. Verify the scan tool Throttle Position Sensor 1 voltage parameter is greater than 4.8 V.
  12. If less than 4.8 V
    8.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module.
    8.2. Test for infinite resistance between the signal circuit terminal and ground.
    ⇒     If less than infinite resistance, repair the short to ground on the circuit.
    ⇓     If infinite resistance
    8.3. Test for less than 2 Ω in the signal circuit end to end.
    ⇒     If 2 Ω or greater, repair the open/high resistance in the circuit.
    ⇒     If less than 2 Ω, replace the K20 engine control module.
    ⇓   If greater than 4.8 V
  13. Test for 4.8-5.2 V between the throttle position sensor 2 signal circuit terminal F and ground.
  14. If less than 4.8 V
    9.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module.
    9.2. Test for infinite resistance between the signal circuit and ground.
    ⇒     If less than infinite resistance, repair the short to ground on the circuit.
    ⇓     If infinite resistance
    9.3. Test for less than 2 Ω in the 5 V reference circuit end to end.
    ⇒     If 2 Ω or greater, repair the open/high resistance in the circuit.
    ⇒     If less than 2 Ω, replace the K20 engine control module.
    If greater than 5.2 V
    9.1. Vehicle OFF, disconnect the harness connector at the K20 engine control module, vehicle in Service Mode.
    9.2. Test for less than 1 V between the signal circuit and ground.
    ⇒     If 1 V or greater, repair the short to voltage on the circuit.
    ⇒     If less than 1 V, replace the K20 engine control module.
    ⇓   If between 4.8-5.2 V
  15. Test or replace the Q38 throttle body assembly.

Repair Instructions

    •  Throttle Body Assembly Replacement
    • Control Module References for ECM replacement, programming and setup

Repair Verification

  1. Install any components that have been removed or replaced during diagnosis.
  2. Perform any adjustments, programming or setup procedures that are required when a component is removed or replaced.
  3. Clear the DTCs with a scan tool.
  4. Vehicle OFF and all vehicle systems OFF. It may take up to 2 minutes for all vehicle systems to power down.
  5. Vehicle in Service Mode.
  6. Verify the Throttle Position Sensors 1 and 2 Agree/Disagree parameter displays Agree while performing the Throttle Sweep Test with a scan tool.
  7. If Disagree
        Test or replace the Q38 throttle body assembly.
    ⇓   If Agree
  8. If the repair was related to a DTC, duplicate the Conditions for Running the DTC and use the Freeze Frame/Failure Records, if applicable, in order to verify the DTC does not reset.
  9. If any DTC sets
        Refer to Diagnostic Trouble Code (DTC) List - Vehicle for further diagnosis.
    ⇓   If no DTC sets
  10. All OK
   


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